Repairing Guides

how to do bondo repair

by Prof. Gladyce Franecki MD Published 3 years ago Updated 2 years ago
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How to Use Bondo for Wood Repair

  1. Scrape out as much of the crumbling, loose wood as possible. Let it dry out. ...
  2. Fill the freezer bag with the Bondo mixture, then snip off a corner of the bag and use it to squeeze the Bondo into tight areas.
  3. Sand the Bondo. A palm sander allows you to work edges and finesse the sander to achieve the profile you want.
  4. Paint two coats with your chosen paint over the repair, and you're finished. Bondo requires no special primer, it is impervious to rust and moisture.

Part of a video titled How to Bondo Video - Car Dent Repair Using a Body Filler
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And then sanding that filler down using anywhere from 180 to 400 grit sandpaper. And then step fourMoreAnd then sanding that filler down using anywhere from 180 to 400 grit sandpaper. And then step four is all about the painting process so you've got priming sanding primer applying base coat apply.

What are tips for repairing a car with Bondo?

Same-Day Repairs with Bondo

  • Formulated to be non-shrinking and water resistant for permanent repairs
  • Easy to use – cures to light gray color
  • Sandable in 15 minutes and paintable in 25 minutes

How to repair a hole in a car with Bondo?

How to Repair a Hole in a Car with Bondo

  1. Remove any metal that is not solid from around the area of the hole that is to be repaired.
  2. Use coarse-grit sandpaper to remove any paint and primer for a distance of 3 to 4 inches in all directions away from the hole.
  3. Use nylon window screen to fill in behind the hole and create a backer to hold the auto body filler.

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What to do if Bondo found in car?

  • appearance…a difference in appearance of paint ie different shade of colour, different gloss. ...
  • Knocking the suspected area with your knuckle will reveal a dull thudding note, unlike the resonance of normal sheet metal
  • I’ve heard that applying a magnet to the area may reveal a lack of magnetic stitck due to the

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Is there any way to remove Bondo?

  • Manufacturers have the best guidelines for specific stains. ...
  • Before you try any specific method, try to find the most inconspicuous area of your driveway to test the cleaning agent’s end result.
  • Always read the instructions on cleaning materials. ...
  • Thoroughly rinse areas after applying materials to paver stains. ...

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How do I prepare for Bondo?

First step: Prep the Surface Before applying, paint needs to be sanded to the bare metal. Make sure to sand outside of the repair area as Bondo will need to be spread and applied wider than the damaged area. (36-grit to 220-grit should do the trick for body filler application).

How do you apply Bondo body filler?

0:145:41Mixing and Applying Body Filler - Bondo - YouTubeYouTubeStart of suggested clipEnd of suggested clipFirst wipe down the surface with a solvent cleaner. And then bevel the edges. Around the holes. YouMoreFirst wipe down the surface with a solvent cleaner. And then bevel the edges. Around the holes. You could use a chisel or any number of other tools to accomplish.

Is Bondo a permanent fix?

Bondo Body Filler cures fast, shapes in minutes and is formulated to be a non-shrinking and permanently durable material. In addition to its uses on vehicle exteriors and other metal surfaces it is also a suitable repair option for wood, fiberglass and concrete.

Is Bondo hard to do?

Bodywork is a slow, tedious task that takes time to master, but is easy to learn. Don't be afraid to use Bondo, as it is a good quality product that is a must-have for any body repair project. And don't worry if you screw up, you can always sand it off and start over.

How do I get a smooth finish with Bondo?

36:0951:40How Do I Sand "BONDO" and Make It "PAINT READY"? - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe want to concentrate on staying in the center of it and then once we get to our final finishedMoreWe want to concentrate on staying in the center of it and then once we get to our final finished stage then we can feather this out. So I'm going to take my block with 80 grit.

Why is my Bondo cracking?

10:1616:35Why does Bondo crack or why does body filler crack - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo when you didn't put it in right when you put it in a place where the surface was you know it'sMoreSo when you didn't put it in right when you put it in a place where the surface was you know it's constantly moving and you didn't use a flexible.

What is the difference between body filler and Bondo?

0:191:21Types of Bondo® Filler - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe can just to the right is bondo professional gold body filler. It's ideal for cars 1998 or newerMoreThe can just to the right is bondo professional gold body filler. It's ideal for cars 1998 or newer because it has quicker adhesion galvanized coated metals.

Can you Bondo over rust?

To Bondo or Not to Bondo Minor surface rust can often be sanded and painted, but major rust pitting and holes may require a little more effort and material — specifically, Bondo or some other quality body filler. However, Bondo shouldn't be used on every kind of rust hole.

How long does it take Bondo to fully cure?

That said, having an idea of how long bondo takes to dry is important whenever you're planning out a project or repair. When used according to the manufacturer's recommendations, Bondo takes 10 to 15 minutes to dry enough to form a sandable surface. After 45 minutes it's cured enough to be painted.

What will Bondo not stick to?

Clean and sand or scuff the surface to prepare it for body filler — it will not adhere to smooth, dirty or oily surfaces. Generally, if paint will stick, so will Bondo. 7. Conversely, if there's an area you don't want Bondo to stick to, apply a release agent (see tools and materials) or use Scotch tape or wax paper.

What grit sandpaper do I use for Bondo?

If grinding is needed use a 3M™ 36 or 40 grinding disc followed by 3M™ 80 grit sandpaper if no grinding is required, sand the surface with 3M™ 80 grit sandpaper to remove all primer, paint and rust 1 to 2 inches beyond the outer edges of damaged area.

Should you prime before Bondo?

NO, never. bondo goes over bare steel only. Never over any kind of paint, primer, etc.

Do you sand Bondo between coats?

Between each coating, sand the hardened putty with 80-grit sandpaper to remove excess Bondo. The coarse sandpaper will also rough up the surface giving it the tooth needed for the subsequent coating of Bondo to achieve good intercoat adhesion.

How long does it take Bondo body filler to dry?

When used according to the manufacturer's recommendations, Bondo takes 10 to 15 minutes to dry enough to form a sandable surface. After 45 minutes it's cured enough to be painted.

What grit sandpaper do I use for Bondo?

If grinding is needed use a 3M™ 36 or 40 grinding disc followed by 3M™ 80 grit sandpaper if no grinding is required, sand the surface with 3M™ 80 grit sandpaper to remove all primer, paint and rust 1 to 2 inches beyond the outer edges of damaged area.

Should you prime before Bondo?

NO, never. bondo goes over bare steel only. Never over any kind of paint, primer, etc.

How to apply bondo?

To apply Bondo, mix an inch diameter of the filler per inch-line of hardener. For example, use a 3-inch diameter amount of Bondo for a 3-inch line of hardener. Use a spreader or popsicle stick to mix the 2 ingredients together until there are no streaks left.

How long does it take for bondo to cure?

If you applied masking tape beforehand, let the filler sit for several minutes before gently removing the tape. Wait 3-10 minutes for the Bondo to fully cure. Since you’ll be sanding and applying pressure after it dries, make sure the filler has time to fully harden and cure.

How to fill dings in metal?

Load up your spreader with some Bondo mixture and scrape an 1⁄8 inch (0.32 cm) layer over the damaged area. Press down with the spreader to push the filler into the metal. Keep applying thin coats until all the dings are filled, up to a total thickness of 1⁄4 inch (0.64 cm).

What is bondo used for?

Learn more... Bondo is an automotive body filler, often used for car and household repairs. You can use Bondo to fill in small dings and smooth out warped panels in a car body. Before you begin applying Bondo, make sure to sand down the paint, replace any rusted metal, and mask off any areas that don’t need filler.

How long does it take to mix bondo?

Only mix as much as you can use in 10 minutes, since Bondo hardens quickly and you don’t want to waste it. Once you’ve mixed the Bondo and hardener, apply the mixture in thin coats about 1/8 inch thick and press it down into the cracks. After 10 minutes, use 36-grit sandpaper to smoothen out the surface.

How to mix bondo?

Bondo hardens quickly, so it’s important to mix it in small, usable amounts. Start with a golf-ball sized amount of filler and mix up more as needed . The ratio is also crucial—too much hardener will cause the mixture to gel too quickly, and too little may keep the mixture from hardening at all.

How to smooth out a sanded sandpaper?

1. Level the filler with 36-grit sandpaper. Start sanding with a heavier grit to even out the dried filler quickly. Sand in alternating directions until the filler-covered section is level and smooth.

How to sand Bondo Gold?

Power sanders are OK to break the surface and knock down any high spots, but hand sanding with the body contour is the best way forward. Cut in with heavier grit sandpaper and work out to about 80 grit to leave a tooth for the following skim coats. Make long sweeps for sanding over the repair. Run your hand over the repair and feel for depressions or high spots; anything you can feel as wavy will translate through the paint. The lightweight Bondo Gold is far easier to sand than the heavier type, so consider using the good stuff on the way out. Use a tack cloth to remove any dust between coats.

What is bondo resin?

The miraculous blend of polyester resins and cream hardener known as Bondo can make wavy panels straight and door dings disappear. It can hide a welding seam in seconds; but Bondo in the hands of those with calamitous intentions can result in a restoration nightmare.

What to use to clean up a mixing board?

Gather up the Bondo, spreaders, putty knife, mixing board, the Surform or rasp, and acetone for clean up. A piece of scrap steel works excellent as a mixing board, but don’t use anything porous or absorbent. Disposable gloves are highly recommended.

What determines the cure time of a bandaid?

Hardener and ambient temperature determine cure time. Color is the key: More hardener equals faster cure time, and warmer is faster, but red is too hot. Shoot for that Band-Aid color to prevent a Band-Aid fix.

Do not stir putty?

Fold—but do not stir—the mixture together with the putty knife until the color is uniform. (Stirring introduces unwanted air into the mix.)

Is Bondo a trademark?

A brief qualification: Bondo is a registered trademark of 3M and just one of the myriad brands and types of polyester body fillers. And as much as we appreciate Evercoat Tiger Hair for its tenacious blend of fiberglass strands and super tough resins, one can of regular weight Bondo and one can of lightweight Bondo Gold were used in this five-part journey from rust to repair.

What is bondo solder?

Like most plastic body fillers, Bondo is a lightweight polyester-based plastic body filler that was originally developed as an alternative to lead body solder. Old school body shop techs used to melt strips of lead with a torch to fill body imperfections and joints. The Bondo brand name was created in 1955, just a few years after the use of lead body solder began to be prohibited. Many bodyshop men of that age were not sold on the idea of using plastic body fillers, but over time, it became apparent that the lightweight, easy to use nature of body filler was a benefit over lead. Not to mention that lead body solder is very dangerous to work with given the need for a torch to heat it, lead fumes, and even lead dust from sanding.

How thick is bondo?

Thickness. There is no minimum thickness for Bondo, but there is absolutely a maximum. You do not want to apply body filler to anything that is thicker than about a 1/4”. That does not mean it can’t be done, but the repair will not last as long. Eventually the filler will shrink and possibly crack or even fall off.

How to reduce air pockets in body?

Slowly pull the filler across itself to mix it in an X pattern. This will reduce the air pockets, which become pinholes in your body work.

What is plastic body filler?

Where the bad reputation comes from is misuse and incorrect application. Plastic body fillers are intended for small dings and smoothing out warped panels. It was never intended to fill large dents, rust, or other major body damage. There are a few key points that you should know before working with body filler:

How long to mix filler?

If your filler hardens too fast, you used too much, if it takes too long, you didn’t use enough. You only want to mix what you can use in about 10 minutes.

Can you slap bondo on a smooth surface?

Do not slap Bondo onto a smooth painted surface , it is not going to stick very well. The paint should be sanded off, to the bare metal, and then apply the filler. A 36-grit to 180-grit surface is ideal for body filler application.

Is Bondo 101 bad?

Bondo 101 – Basic For Working With Plastic Body Filler. There is not a more maligned automotive product than “bondo”. Plastic body filler is most often referred to by the brand name “Bondo” (made by 3M), and its bad reputation comes from decades of poor application and misuse. Every high-end custom car or restoration has body filler on it.

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