Repairing Guides

how to repair a bench vise

by Prof. Marianne Mayert Published 3 years ago Updated 2 years ago
image

Here’s a quick summary of the rebuild:

  • Affix the jaw plates of the vice with he 4 Allen head bolts (restoring original orientation)
  • Bolt in the toothed runner into the main body of the vice and apply a healthy amount of red grease
  • Insert the threaded bar (after a greasing) into the sliding jaw side of the vice and slide the spring and washer onto the bar securing with a split pin.

More items...

Part of a video titled Bench Vise rebuild Stripped Screw - YouTube
0:52
13:19
What I've done is I've just pounded out a pin. Right here there was just this little pin and thisMoreWhat I've done is I've just pounded out a pin. Right here there was just this little pin and this little retainer. So I just took my mine a set of punches.

Full Answer

What to do with old bench vises?

Several years ago I inherited 2 old bench vises from my grandfather. These vises had been stored in an ice box up until now in an effort to prevent any further deterioration. The one I'll restore here is a Dawn 4" bench vise that was fully seized.

How do you remove a stuck screw from a vise?

I ultimately soaked the entire vise in a bucket of degreaser for 24 hours, after which simply lifting the vise out of the bucket by its handle actually turned the screw. With the pin removed and the screw now turning I reversed the screw completely out of its housing and soaked this in degreaser for another 24 hours.

Can I store a seized vise in an ice box?

These vises had been stored in an ice box up until now in an effort to prevent any further deterioration. The one I'll restore here is a Dawn 4" bench vise that was fully seized. With the vise being totally seized, the split pin holding the spring had to be cut thus releasing tension on the drive screw.

image

How do you fix a bench vise?

0:452:11How to Fix a Vice on a Workbench | Woodworking - YouTubeYouTubeStart of suggested clipEnd of suggested clipDrill again if necessary insert the bolt all the way in slowly. Place the vise where it is to beMoreDrill again if necessary insert the bolt all the way in slowly. Place the vise where it is to be fixed. Insert the bolts one by. One. You will need two nuts and washers to tighten the bolt.

How do you disassemble a bench vice?

3:4014:01How-To: Take Apart, Lube, & Mount A Bench Vise - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll right so let's go ahead and remove the dynamic jaw all you got to do is crank it out. So thatMoreAll right so let's go ahead and remove the dynamic jaw all you got to do is crank it out. So that just comes right out all it is is a screw in here. And something I'm not going to take apart.

Can you weld a broken vise?

0:2712:02Repairing a Broken Vise - YouTubeYouTubeStart of suggested clipEnd of suggested clipThere you could weld it how it is now but if you want to have some better strength you want to doubtMoreThere you could weld it how it is now but if you want to have some better strength you want to doubt for that out that way there's no fancier crack just splitting up into your world.

What are the parts of bench vice?

Different Parts of a Bench Vise and Their FunctionsThe Base. The base of the vise is the part that holds everything together. ... The Jaw. This is where everything stays. ... The Slide. This part moves when the handle is turned, applying pressure to the object. ... Main Screw. ... Handle. ... The Anvil. ... Serrated Jaws. ... Pipe Jaws.

How do you reassemble a bench vise?

2:2610:35CRAFTSMAN Vise Disassembly & Repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis inside there you can see it goes in like that there's a groove then it fits in do down. There.MoreThis inside there you can see it goes in like that there's a groove then it fits in do down. There. You can also use it a little WD on some places on this thing too.

What is the best grease for a vice?

Top 10 grease for vise: Comparison Table#Product1Lucas Oil Red"N" Tacky Grease, 1 Pound Tub, 16 Ounces (LUC10574)2Codirom Chainsaw Tool Set Chainsaw Sharpener Tools Set Chainsaw File 5/32 3/16 7/32 Chainsaw...3Felled Chainsaw Sharpening Kit in Hard Carrying Case - File Set, Guide, Depth Gauge, Stump Filing...7 more rows•Jul 8, 2022

How do you weld a vice?

0:001:20Stick Welding A Cast iron Vise Repaired with 77 Electrode from ...YouTubeStart of suggested clipEnd of suggested clipBit i slightly warmed up the weld area with a map oxy. Torch. Final cleaning with a fine wire wheelMoreBit i slightly warmed up the weld area with a map oxy. Torch. Final cleaning with a fine wire wheel then slowly laid down the root pass a half inch at a time peening with a punch between passes.

Is cast iron hard to weld?

It is less malleable in comparison to steel or wrought iron. The heating and cooling cycles during welding cause expansion and contraction in the metal, inducing tensile stress. Cast irons do not stretch or deform when heated or stressed—instead, they crack—making them extremely difficult to weld.

Can you weld galvanized steel?

You will need a skilled welder to weld galvanized steel successfully, and the ideal method is to remove the zinc coating from the area where you are welding. If you can't do this, use a filler material on the zinc-coated portion of your welding area.

What is the screw on a vice called?

The slide is the machined extension part of the vice which is attached to the sliding jaw. The slide works by moving in and out of the body of the vice, keeping the sliding jaw in perfect alignment with the stationary jaw.

What are the difference between carpenters vice and bench vice?

A bench vice sits on top and is usually described as an engineer's vice - the woodworkers vice is larger and integrated into the design of the bench. A bench vice sits on top and is usually described as an engineer's vice - the woodworkers vice is larger and integrated into the design of the bench.

What metal is a vise made of?

It is sometimes made of cast steel or malleable cast iron, but most are made of cast iron. The jaws are often separate and replaceable, usually engraved with serrated or diamond teeth. Soft jaw covers made of aluminum, copper, wood (for woodworking) or plastic may be used to protect delicate work.

How do you disassemble a vice vape?

Using pliers, you need to pop off both ends of the vape. You can use a screwdriver to loosen it. If it's very tight, you can use your teeth, although I don't recommend it. The side with little electrical wires on it is the battery end, and the side with plain plastic is the top of the juice pod.

How do you clean up an old vice?

Use a wire brush and a sanding sponge to remove flaking paint, rust, and caked-on dirt. Vacuum off debris created by wire brushing. The last step is to soak a shop cloth with denatured alcohol and wipe everything clean. The cleaned parts are ready for masking tape.

How do you take apart a Wilton vise?

0:3521:21Wilton Vise Restoration Part 1: Disassembly and Cleaning - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis out you want to slide that in so it doesn't get hang out too far the spices got a pretty good.MoreThis out you want to slide that in so it doesn't get hang out too far the spices got a pretty good. Reach their depth when you come all the way out with it we're still screwing. Here.

How do you remove rust from an old vice?

0:144:01Rusty Old Vise Restoration - YouTubeYouTubeStart of suggested clipEnd of suggested clipRemoving this was kind of difficult it didn't want to come out. I use a screwdriver and a brassMoreRemoving this was kind of difficult it didn't want to come out. I use a screwdriver and a brass bristle brush to clean out all the.

How to heat a vise body?

If the impact method does not work, I'd take an oxyacetylene torch with a rosebud heating tip and heat the vise body where the ram slides thru. Get it to a black heat (not quite red), and then try driving with the dead blow or hardwood block/sledge.

What does rosebud do in a vise?

A rosebud lets you put a more concentrated heat where it's needed.

Can you use a hydraulic jack to force a ram?

The other cautionary note here is safety. If you rig up some setup to use a hydraulic jack to force the ram, make sure it is stout enough to take the force of the jack, and that the jack cannot kick out. The line of thrust of the jack has to be straight down the center of the ram of the vise, no cocking. We've done a lot with porta powers on engine and turbine and powerplant work, so know from experience.

Can you use a retaining ring on an Erie vise?

I have seen one or two old vises where people have used "Truarc" retaining rings in place of the spring garter. If the trick of making a shaft collar or bushing is not going to work on the Erie vise, perhaps you can match up a spring retaining ring. If we think about this, the era when the Er ie vise was made may well predate the use of "Truarc" (or whatever they are called) spring retaining rings. You may be able to match up a spring retaining ring that will work, or it may take some modification like grinding off the ends where the holes are for the retaining ring pliers. A bearing supply house should definitely have these retaining rings. An automotive parts store may have an assortment, or you can try browsing McMaster Carr's catalog online.

Step 1: Dismantling of the Vise

With the vise being totally seized, the split pin holding the spring had to be cut thus releasing tension on the drive screw. The cause of the seize was simply a build up of grease and grime on the screw and in the screw housing which had hardened over time.

Step 2: Sanding and Test Reassembly

After degreasing everything the clean up started in earnest. Each part was knocked back with a wire brush in a 5" grinder. All the little nooks and crannies were sanded back by hand and luckily there were no major areas of fill in the vise casting itself.

How to repair a broken vise?

The first step in repairing is cleaning and prepping the components of the vise, which are broken prior to welding. Next, take the vise apart completely if required and carefully document it as you dismantle it to make it easier to put back together. Taking a few photos or notes is a great idea, or even bagging individual parts and labeling them.

How to clean a vise after welding?

One of the easiest ways to clean up your vise after welding is by grinding back the weld carefully with a grinder before sanding it. Leave as much as the weld there as possible, but if the component needs to be smooth, then carefully sand it back until it’s flush.

What is vise made of?

Vises are usually made from cast iron and can be welded with high ductile filler like Nickel alloys. The vise needs to be preheated to around 200 degrees before welding to avoid cracking. A repaired vise has a reduced ability to withstand mechanical stress. Therefore a replacement is generally more economically.

How to prevent a cast iron weld from cracking?

Try to weld in small one-inch sections or runs rather than trying to weld the entire piece in one continuous long weld bead. Peening or tapping the weld with enough force to leave a slight indentation can also help to prevent the weld cracking. Start peening from the weld crater backward towards the start of the weld.

What type of iron is used in vises?

Almost all vises are made using a type of cast iron known as ductile cast ir on. While it is one of the most challenging types of cast iron to weld and most time-consuming, it’s not impossible if you take the proper steps and follow procedures as closely as possible.

What is the role of a vise?

You need to remember that the role of any vise is to apply pressure to something and hold it in place securely while you’re working on it. Carefully think about some of the different jobs that you have done with your vise and what the consequences of that vise breaking during a similar job would be.

Can you repair a cast iron vise?

If you follow all of the steps outlined above, you have a good chance of successfully being able to weld or repair your cast iron vise. However, if you try to skip steps or rush the process, there is a good chance that the finished component of your vise will crack as it cools down or after it’s cold. It can also lead to your weld being internally weak and the repaired item breaking again once it is put into use.

What is a bench vise?

Bench Vise or workbench vise is a common hence essential tool for woodworking, metalworking, and many other manufacturing applications. Thus this tool is an integral part of your workshop. Although bench vise is a simple machine and does not require lots of maintenance, however some routine care can prolong its life span ...

What is the purpose of bench vise?

The first thing the purpose of the vise. Woodworks, mechanists, and welding need a specific type of bench vise, but that is not the best choice for own home-based workshop. For general household DIY crafts and works, 4 to 5-inch vise is good enough to handle the maximum task (the measurement is the length of jaws from one end to another end and these will have maximum contact with the workpiece.)

How to use a vise?

A vise is usually attached directly to a workbench to hold the workpiece during sawing, planning, or drilling. So to avoid any uncomfortable poses the vise should be placed conventionally at a proper height. To be more exact the vise should be mounted at such height where the operator can perform his duty with his elbow on the top of the jaws or else it will be difficult to play his duty. To achieve the right height you can either raise the workbench or place a floorboard on the floor so that the operating person can climb onto it to complete the work.

How to clean rust off a vise?

If rust appears on your tool it is better to use rust cleaning chemicals. Simply apply the chemical to the rust and leave it overnight. After that scrub the rusted area and wash it with water. Then dry your vise and rub the water from joints with the clo th carefully

image
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 1 2 3 4 5 6 7 8 9