Fix a Boat Propeller
- MOUNT THE BOAT PROPERLY. Your boat ought to be mounted in a dry district that lifts the Bent Boat Propeller to eye level. ...
- CUT OFF ALL POWER. The power on the boat ought to be turned down absolutely before you start your work. ...
- REMOVE THE PROPELLER ENTIRELY. ...
- CHECK EACH PART OF THE PROPELLER. ...
- WIRING CONNECTIONS. ...
- THE MOTOR. ...
- TESTING THE PROPELLER. ...
Full Answer
How to repair a boat propeller?
Damaged Prop: Repair or Replace?
- Was your prop keeping your motor in the proper rpm range? ...
- Did your boat accelerate and corner well?
- Did you experience noticeable vibration from the prop? Nothing good comes from vibration!
How to choose the right prop for your boat?
- First move the COG (center of gravity) forward or backward to get on plane quicker. ...
- If the boat will not come on plane, and the motor seems to be at full RPM the prop is cavitating. ...
- A well balanced and sharpened prop will always spin at higher RPM allowing a higher top speed!
- Always monitor motor or engine heat! ...
Does boat insurance cover prop damage?
The property coverage in a boat insurance policy may help pay for repairs if your boat is damaged in a storm. Coverage may extend to damage caused by: In some cases, boat insurance may also help cover equipment you keep on your boat, such as fishing gear, the Insurance Information Institute (III) says.
How to choose right prop for your boat and motor?
- Manufacturer, model and year
- Hull shape
- Present/desired top speed

Can a boat prop be repaired?
Yes, a boat propeller that has been bent can be repaired. Depending on the amount of damage will determine whether the prop should be repaired or replaced.
Can an aluminum prop be repaired?
A typical repair to an aluminum prop will cost $100 to $150, but expect to pay $200 to $400 to repair a stainless steel prop. It may be more cost-effective to simply replace a damaged aluminum prop, but when a new stainless prop costs $400 to $700, the repair makes economic sense.
How do you fix a broken prop?
0:291:53How to Repair Damaged Boat Props (Nicks and Dings) - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt's kind of nicked up and what you want to do is take your coarser file and simply work the fileMoreIt's kind of nicked up and what you want to do is take your coarser file and simply work the file over the back of the blade removing.
Can you run a boat with a chipped prop?
A dinged, bent or chipped propeller won't work as it used to and can even affect the overall engine performance. Even if you examine yours on land and don't see any aesthetic changes, keep in mind that the damage could be internal. It can affect your pitch and throw your entire boat off-kilter.
How do you repair an aluminum boat prop?
0:002:36Aluminum Propeller Repair Using HTS-735-11 - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo first I'm gonna clean it up this riser. So now I've cleaned my prop. Even brand new aluminum isMoreSo first I'm gonna clean it up this riser. So now I've cleaned my prop. Even brand new aluminum is dirty so make sure you get it clean I plant a piece of steel here.
How do you weld a boat propeller?
0:0313:09Tig Welder vs Boat Prop - Everlast 210ext - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis week we're doing a little TIG welding aluminum on the edge edge welds on aluminum the practicalMoreThis week we're doing a little TIG welding aluminum on the edge edge welds on aluminum the practical. Application and we're doing toward the end of the videos a little boat prop repair.
Can you drive a boat with a bent prop?
When you run your boat with a bent blade on the propeller, you could cause significant harm to the gearing within the lower unit. Other common issues that come with a damaged propeller include: Vibrations in the drive line. Loss of power and performance.
Can you bend a prop back?
1:202:05How to Fix a Damaged Prop-iboats.com - YouTubeYouTubeStart of suggested clipEnd of suggested clipUp bad dings you have in there a few years rolled out when wait other you can use that wrench andMoreUp bad dings you have in there a few years rolled out when wait other you can use that wrench and bend it back into place.
How do you repair a stainless steel prop?
1:253:33DIY Stainless Steel Propeller Repair For Temporary Use or Minor DamageYouTubeStart of suggested clipEnd of suggested clipSo I'm just gonna put it on a block of wood and gently bang this out ideally I'd be using a brassMoreSo I'm just gonna put it on a block of wood and gently bang this out ideally I'd be using a brass mallet. Or you know a brass or bronze hammer which is softer than stainless.
Can you use a damaged prop?
If the blade is too damaged it will have to be replaced as running a prop that is out of balance from damaged blades can reduce performance and damage the foot of your motor. The result is increased costs at the gas pump or the repair shop! Inspect your prop regularly!
Is it OK to run a damaged prop?
Run your boat too long with an unbalanced prop and even a small amount of cavitation will do damage to the inner hub, bearings and shaft on the lower unit. Don't let prop damage go unrepaired! It's far easier and cheaper to fix a damaged prop than it is to replace the entire lower unit.
How do I know if I need a new prop?
10 Signs You Should Replace Your Boat PropellerDecreased Fuel Efficiency. ... Too Much Pitch. ... Not Enough Pitch. ... Your Boat Seems Slower. ... Incorrect Diameter. ... Damaged in the Water. ... Blades Are Too Thin. ... Compromise Propeller.More items...•
How much does it cost to repair a prop?
A good propeller shop can restore a prop with pretty significant damage, often by welding new material onto the affected blades and then grinding and shaping the blades back to original geometry. A typical repair to an aluminum prop will cost $100 to $150, but expect to pay $200 to $400 to repair a stainless steel prop.
What happens if a boat prop blade is bent?
If prop blades are bent or otherwise damaged, the prop should either be replaced or repaired. Obviously with those bent blades the prop is not going to function properly and boat performance will suffer, but the damaged prop is also likely now unbalanced, which can cause vibration at high speed which can lead to more problems.
What is a rubber insert on a boat?
This insert is designed to give way on a hard prop strike to protect the gearcase from shock —it’s cheaper to replace the prop than the gearcase. If your boat does not move when you apply the throttle, or will only move slowly, you may have “spun the hub.”
What to replace between propeller and propshaft?
If needed, replace the rubber or plastic hub that sits between the propeller and the propshaft. Always carry a spare propeller onboard—just like a spare tire. When in doubt, call in the professionals for assistance.
What is a spare prop?
A spare prop is just like a spare tire —a replacement you can use in an emergency. If your prop is too badly damaged to get you home, replacing the prop is an alternative to getting towed back to shore. Many boaters buy a used prop of the correct size to carry as a spare. You can use an affordable aluminum prop as the back-up to a stainless prop. You’ll also need a propeller wrench to remove the prop nut, and should carry a spare nut, thrust washer and any other hardware required to replace your prop just in case you drop a part into the water. Practice changing the prop in the marina or with the boat on a trailer so you know the drill. Changing a prop at sea can be tricky if the water is rough; if that’s the case it may be safer to call for a tow.
What is a boat propeller?
Boat Propellers: Repairs & Replacements. Your boat’s propeller connects the engine to the water, just as tires connect your car to the road. Unlike tires, your propeller is not going to wear with use but it is prone to damage, which can range from a few nicks in the blade edges to catastrophic damage from a severe bottom strike.
Can you use aluminum props on stainless steel?
You can use an affordable aluminum prop as the back-up to a stainless prop. You’ll also need a propeller wrench to remove the prop nut, and should carry a spare nut, thrust washer and any other hardware required to replace your prop just in case you drop a part into the water.
What is an outboard propeller?
Outboard propellers are fitted with an inner hub made of a material designed to shear away upon heavy impact, and so protect the drivetrain from shock damage. When the hub shears, it's known as " spinning the hub .". Usually, there is enough friction with a spun hub to allow you to operate the engine at low rpm.
How to tell if a propeller blade is burred?
The edge of a propeller's blade gets burred — or rolled over — when the prop rotates through sand. Up close, the prop may look finely saw-toothed right on the blade edge. By rubbing the tip of your thumb over the edge, you can feel the burr. ADVERTISEMENT.
Why can't I restore a bronze propeller?
Especially on a bronze or aluminum propeller, where the missing material likely can't be adequately restored by welding, because the base metal is too corrupted. (Nibral and stainless-steel propellers may be salvageable.) Critical areas, now brittle and soft, eventually crack and fail.
What happens if a propeller blade is cracked?
If not fixed, a cracked blade will break off and the prop becomes scrap. Ignoring tiny nicks in the propeller edge is a big deal. Those nicks can create stress risers, areas that are more prone to crack as the propeller blade works through the water.
Why do bronze propellers turn pink?
Bronze propellers can develop a pink tint that is a symptom of the "theft" of anodic metal in the bronze alloy and, when you rap a blade, instead of a resounding, bell-like "ding," you'll hear a dull "thud.". Unchecked, the process can leave prop blades of any metal alloy looking like Swiss cheese.
What are the most important aspects of a propeller?
Diameter and blade area are two of the most critical aspects of propeller design. Missing material causes higher rpm and diminished efficiency, potentially damaging the engine at worst, and slowing the boat and using more fuel at best. A prop shop can build up diameter and blade area to original specs.
What is the recommended rpm for a marine engine?
Every marine engine has a recommended operating rpm range, and the correct propeller turns the engine within that range. A typical outboard, for example, might be rated at 5,000 to 6,000 rpm and the proper propeller turns within that range at wide-open throttle (WOT).
How high should a 4 blade prop be?
On a four-blade prop, for example, each point on each blade should be at a 90-degree angle and at the same relative height as the same point on a neighboring blade. It's hard to see this, which is a good reason to have your props checked every time you haul your boat or when at your dealer for regular service.
How to find the diameter of a propeller?
If you know the design diameter of your propeller, you can eyeball its actual dimension by measuring from the center of the hub to the tip of one blade (the radius) and multiply by two to get the approximate diameter. Diameter and blade area are two of the most critical aspects of propeller design.
How to fix a ding on a propeller?
If your propeller only has a minor ding, you may be able to fix it using two adjustable wrenches. Use one wrench to hold down and secure the blade adjacent to the damaged area. Use the other to slowly but firmly raise the dinged area until it ’s as level as possible.
What causes a boat prop to clog?
Your boat prop, however, is more likely to get clogged by microplastic. After all, about 14 million tons of this material finds its way into the world’s oceans every year.
What is a burr in a prop?
Burrs usually occur when the edge of the prop blades rotate through the sand. Nicks often develop when the blades hit an object hard enough to chip away at metal. In both cases, you may be able to file them down, so long as they’re only minor.
Why is my boat vibrating?
Bottoming out, getting too close to rocks, or hitting sand bars are the top reasons for these damages. A fishing line or towrope may also have snarled the shaft and “pinched” a blade on the prop. Either way, they can all lead to your boat vibrating excessively and becoming out of balance.
Why do propellers wear out faster?
Age does contribute to wearing on propellers, but it’s more often due to a lack of maintenance. Ignoring problems that require immediate repairs can also wear your prop blades faster.
What is marine corrosion?
We call the corrosion that affects water vessels as “marine corrosion”. Marine corrosion takes many forms, including simple, electrolytic, galvanic, and crevice corrosion. To prevent this, manufacturers use corrosion-resistant alloys in their products.
Why does my boat have algae on the propeller?
Other causes of fouling are tubeworms and barnacles. All these can settle on any submerged surface of your boat, and not only on your prop. The more marine growth on your propeller, the more excess weight that piles up on it.
What is stainless prop made of?
Generally speaking, stainless props are made from two general types of metals. High -carbon stainless is very strong and damage resistant. It welds well and can generally be repaired unless it is bent excessively. Given its high strength, it does not like being bent into a pretzel and straightened.
What to inspect for when repairing an aluminum bullet?
If the basic performance factors were okay, next you need to evaluate the feasibility of repairing the prop. If you have an aluminum prop , you should inspect for excessive metal loss (more than 10% of the blade area), extended cracks, blades that are too thin, or cavitation burns. If your prop has any of these issues, bite the bullet.