Repairing Guides

how to repair a broken bicycle chain

by Ms. Alta Dicki MD Published 2 years ago Updated 1 year ago
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How to Repair a Broken or Bent Chain

  • Stop riding and flip your bike over. This is the easiest way to assess the damage, as you can easily pedal the bike forward to find the culprit of your ...
  • If the chain is bent and still attached to the bike, remove the chain using a chain breaker tool as close to the compromised part of the chain as possible. ...
  • You do not have to remove the chain completely from the bike to fix a broken chain, but it can be a little cumbersome to kneel over the bike to ...
  • By bending the chain in your hands, you can figure out how much of the chain is damaged.
  • Make sure you have a roller (see diagram) on the opposite end and the pin you are about to push through will leave you with two outer plates.
  • Using your chain breaker tool, begin to push the pin through. Be careful to not push the pin all the way through the outer plate. ...
  • Thread the chain back through your derailleur and line up the pin on your tool with the pin in the chain. ...
  • Wiggle the chain back and forth with your hands to work out any stiffness in the newly installed link.
  • You’re good to go!

Part of a video titled How to Fix a Broken Bicycle Chain - YouTube
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Itself. Once you've found the tight link simply grasp the chain with the tight link in between yourMoreItself. Once you've found the tight link simply grasp the chain with the tight link in between your hands and flex the chain. Laterally. This will open up the plates. And resolve the tight.

How to remove a bike chain without breaking it?

Removing a Chain Link Without Chain Breaker Tool

  • A hammer
  • A thin nail, or something that can hit the chain pin without getting stuck on the chainplates. A 2mm hex wrench can be used as well.
  • You will need something that can withstand a beating but has a hole in it for the pin to pass through. ...

How to unlock a bike chain?

The method here is to tug at each end until you see a gap form. For example, when the first number has the correct digit, you'll notice a small gap between the first and second slots. As you can see below, once the first number reaches 3, you can notice a small gap when tugging at each end.

How to properly lubricate a bike chain?

Chain lubricant: Properly lubricating your chain helps extend the life of your drivetrain. Always apply bicycle-specific lube oil to a clean chain. There are two types of lube: wet or dry. Wet lube is best to use when you’ll be riding in wet conditions. It strongly adheres to the drivetrain and is less likely to rinse off in rain.

How often should I lubricate a bike chain?

When to Clean and Lube

  • Regular, On-Bike Cleanings. On a regular basis, look at the entire chain by standing to the side of your bike and lifting the rear wheel off the ground.
  • Occasional Off-Bike Cleanings. Every few months or so (more often for mountain bikes), completely remove your chain using a chain-removal tool.
  • A Word on Lubricants. ...

See more

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Can you fix a broken chain on bike?

To fix a broken or bent chain, you will need to remove it from your bike AND remove the broken or bent links. To do that, you will need a chain breaker tool. In the video, we used the Park Tool Master Chain Tool, which is the best tool for the job.

How do you fix a broken bike chain without the tool?

3:467:01Roadside Bicycle Chain Repair - without master link - YouTubeYouTubeStart of suggested clipEnd of suggested clipFirst we'll remove the portion of broken link this pin can come all the way. Out. You now we have aMoreFirst we'll remove the portion of broken link this pin can come all the way. Out. You now we have a roller with an inner. Link take the other end.

Can you break a chain and put it back together?

Therefore, have the chain properly sized and repaired at your local shop once you get home. With the broken link removed you will need to put the chain back together. Start by pushing the two links ends together and placing them in the chain tool. Force the rivet back into place with the chain tool.

Is fixing a bike chain easy?

Unless you do a lot of mountain biking, it isn't often that you'll need to repair or change your bike chain. However, chains do break now and then, and being able to fix one on the street is no harder than fixing a flat tire if you are prepared. To fix a broken chain, all you need is a chain tool.

How do you fix a broken chain temporarily?

1:3512:38How to Fix Broken Chain Necklaces jpg - YouTubeYouTubeStart of suggested clipEnd of suggested clipTaking it past the point where you think it's close tight and it'll kind of spring back in placeMoreTaking it past the point where you think it's close tight and it'll kind of spring back in place that addition of a jump ring then will allow you to either add your new clasp.

How do you relink a bike chain?

1:436:463 Different Ways To Join Your Chain | Mountain Bike MaintenanceYouTubeStart of suggested clipEnd of suggested clipMake sure you don't draw out the pin all the way out and you have enough on the inside of the linkMoreMake sure you don't draw out the pin all the way out and you have enough on the inside of the link here. So you can snap the chain legs back together.

How do you reassemble a bike chain?

3:095:26Breaking and reassembling a bicycle chain with and without a Powerlink ...YouTubeStart of suggested clipEnd of suggested clipI'm going to line it up. And over just push them in again. You know feel I feel like going through IMoreI'm going to line it up. And over just push them in again. You know feel I feel like going through I feel the resistance.

What happens if my bike chain breaks?

You will loose power from your back wheel because the chain is no longer delivering the drive the engine is giving. The engine will still be going, but you will not be able to accelerate. In fact, your motorcycle may start decelerating if you're not going down a hill at all.

Can you reuse bike chain rivet?

It is not advisable to reuse a previously pushed out link pin to rejoin the chain. The chain will quickly come apart at that junction when riding.

How much does it cost to get a bike chain replaced?

How much does a bike chain cost to replace? Entry level chains can start off around $15.00 with more expensive and higher performance chains ranging from $25.00 to $60.00 or more. More expensive chains increase shift quality and are generally more durable as they wear.

Can a broken chain be fixed?

Yes, it can be repaired. However, a golden rope chain belongs to the types of chains that aren't as straightforward in repairing. It's hard to maintain its original integrity because of the way it is constructed once it is broken. Gold rope chains are made with delicate, tiny interlocking rings of gold.

How much is a new bike chain?

A bike chain costs anywhere from $10 to $90 depending on the brand, quality, and type of bike you're buying it for. Basic, cheaper bikes that need a simple chain will be closer to $10. Higher quality chains that are durable and made for top notch road bikes will cost $60 to $90.

How do you attach a chain without a tool?

0:000:40How to install a quick link in your chain (no tools required) #ShortsYouTubeStart of suggested clipEnd of suggested clipAnd pull together once it looks like this go ahead and back pedal until it's up at the top. And yourMoreAnd pull together once it looks like this go ahead and back pedal until it's up at the top. And your pedal is oriented like this hold your rear brake and step on your pedal. And press down.

How do you remove links from a bike chain without a chain tool?

If your chain has a master link, remove the link by twisting it off with a pair of needle nose pliers. Press the nubs through to the other side to fully remove the link. You may need to use a hammer or wrench to tap the link so that it pops out allowing the chain to separate.

How do I open a master link without the tool?

0:212:00How to remove a stuck chain quick link without a quick link chain toolYouTubeStart of suggested clipEnd of suggested clipThe next step is to take a set of needle nose pliers or really any pliers that are long enough willMoreThe next step is to take a set of needle nose pliers or really any pliers that are long enough will do. And you want to get it across the quick link and squeeze like from here to here.

Can you reuse a broken chain?

Fifteen years ago the answer was a simple "Yes". Today's 10, 11, and 12 speed chains are not designed to be reassembled this way, and in fact, will reliably break or fail where you reuse the rivet. For these new narrow chains, simply use a replacement rivet on Shimano, or master link on SRAM or other.

How to remove a chain without letting the pin fall out?

You should be able to remove the damaged chain without letting the pin fall out completely. Thread the chain back through your derailleur and line up the pin on your tool with the pin in the chain. Slowly and carefully drive the pin back into the link to connect the chain.

How to reattach a powerlink chain?

When you reattach your chain with a PowerLink, there is a neat trick to use: Connect the chain with the PowerLink and pull the chain on either side to work the link’s pins into the holes. It is likely that the pins will not lock completely just by pulling. So, squeeze your rear break and press down on the front pedal.

What is a power link on a bike chain?

A PowerLink allows you to remove your chain without a chain breaker and reattach your chain without fumbling with pressing a pin back into your chain link.

Why do cyclists avoid riding alone?

Getting stranded on the side of the road or miles down a trail is never fun . In fact, it is one of the main reason cyclists avoid riding alone. Learning some basic bike repair tips can help you feel more confident on solo rides and enable you to be the hero should a buddy have a bike issue. A broken or bent chain on your bike is super common, so ...

Can you bend a chain back?

If you have a set of pliers on hand, it is possible to bend the chain back and make it home. If you don’t have pliers, you’ll need to remove the bad section of chain. If your chain breaks completely, it usually snaps as you are putting effort into the pedal or if you apply force in another way, like landing a jump.

Can you remove a broken bike chain?

You do not have to remove the chain completely from the bike to fix a broken chain, but it can be a little cumbersome to kneel over the bike to fix it. If you remove the chain completely from the drivetrain, lay a piece of cloth you don’t really mind getting greasy on the ground to prevent your chain from getting super dirty.

Do multitools come with chain breaker?

But if you are on the side of the road or trail, you will probably want something a little more compact. Most multi-tools will come with a chain breaker attachment, make sure yours has one before you leave the house! In addition to being able to break the chain, it would also be handy to have an extra section of the chain you have on your bike ...

How to remove a chain from a bike?

To remove the chain from the bike, you need to disconnect the chain, which is also called breaking the chain. There are a couple methods to do this depending on whether your chain has a master link or not. Before you begin, shift your chain to the smallest chainring and smallest cog. Even better, remove the chain from the front chainring ...

How to check if bike chain is stretched?

How to Check a Bike Chain. To check your chain for excessive stretch, use a chain wear tool. Hook one end over one roller (or pin) in your chain. The other end will either come to rest on top of the chain or you will be able to insert it in the opening between two rollers. If it drops between the rollers, it means your chain is stretched ...

How to run chain through derailleur?

Another way is to run the chain through the front derailleur and drape the chain over the big chainring in front and the big cog in back. Do not pass the chain through your rear derailleur yet. Bring the two ends of the chain together and pull them tight.

How to use a chain pin?

Using a chain pin: If your chain does not have a master link, use a chain tool to reconnect the chain with the chain pin included with your new chain. If you are repairing an existing chain, always use a new chain pin rather than reusing an existing pin. Your new pin should be compatible with your chain speed and brand.

How to remove tension from chain?

If you have a standard chain with no master link: Seat the chain in the chain tool, with the pin of the chain tool aligned with a pin in the chain. Turn the handle of the chain tool until you push the pin out far enough that you can break the chain.

Why is my chain rusty?

If you live near the beach where sand can get into your drivetrain or if you live in a wet environment where rain routinely flushes away your chain lube, making your chain rusty, keep a closer eye on the condition of your chain. Both can cause your chain to wear out faster.

What does a 0.75 chain mean?

A reading of 0.75 or higher means you not only need to replace your chain, but you should also check the condition of your cassette and chainrings to see if the stretched chain has caused excessive wear to these parts. Another way to check for chain stretch is to measure the chain with a ruler or tape measure.

How to remove broken chain?

Remove the broken parts of the chain by pushing out the pins adjoining the damaged parts. With the pin-driver withdrawn, place the chain onto the hooks in the chain-tool. The hooks hold the chain so that the pin lines up with the pin-driver. Turn the lever so that the pin-driver pushes on the pin.

How to put a chain on a bike?

Begin by threading one end of the chain through the cage of the front derailleur in the direction of the rear of the bike. Pass the chain over the smallest sprocket of the rear gears and then under the sprocket. The chain then should wrap around the top jockey wheel, to the front and the lower jockey wheel to it’s rear.

How to secure a quick link chain?

To secure the quick link pull each end of the chain away from each other until it is extended to the full length of one chain link. If this cannot be done by hand, then place the chain on the front chainring and gently pedal backwards.

Where should the chain wrap on a bicycle?

The chain then should wrap around the top jockey wheel, to the front and the lower jockey wheel to it’s rear. Ensure that the broken bicycle chain is not rubbing on any part of the rear derailleur.

Can you leave a quick link on a bicycle chain?

It is perfectly okay, and in fact advisable, to leave the quick-link permanently fitted for the life of your chain. They can be difficult to remove by hand, so be mindful of this before connecting the chain. Initially it will be necessary to remove any broken parts of the bicycle chain. The method described below may render your chain ...

Can you remove a broken bicycle chain?

Initially it will be necessary to remove any broken parts of the bicycle chain. The method described below may render your chain a little shorter than usual, especially if the chain has twisted. This can mean that the new chain length may not accommodate the larger sprockets on your bike. As a rule, therefore, it is advisable to stick ...

Can a broken bicycle chain be repaired?

A broken bicycle chain will render your bike useless but can be repaired on the road, at least sufficiently to allow you to ride home. You will need a bicycle chain-tool which comes as part of most multi-tools, as well as a spare quick-link. It is perfectly okay, and in fact advisable, to leave the quick-link permanently fitted for the life ...

Can you fix a snapped bike chain?

To fix a broken or bent chain, you will need to remove it from your bike AND remove the broken or bent links. To do that, you will need a chain breaker tool. In the video, we used the Park Tool Master Chain Tool, which is the best tool for the job.

Should you replace a broken bike chain?

It is perfectly okay, and in fact advisable, to leave the quick-link permanently fitted for the life of your chain. They can be difficult to remove by hand, so be mindful of this before connecting the chain. Initially it will be necessary to remove any broken parts of the bicycle chain.

How often do bike chains break?

Replacing your chain regularly can prolong the life of your drivetrain. Most mechanics agree that you should replace your chain about every 2,000 to 3,000 miles, depending on your riding style. Many Tour De France riders wear out two or even three chains on their primary bike over the course of the three-week race.

How much should a bicycle tune up cost?

Depending on your area, the average bike tune-up costs anywhere between $60 and $100. Most shops offer two options – A Minor/Basic Tune-up that costs $55 to $89 and a Major Tune-up that typically costs between $119 and $150. Cost often depends on the services included in the tune-up.

Can you fix a broken silver chain?

Rejoin two portions of a broken chain with silver solder if it is too fine to repair using a jump ring. This process can be done on a standard wood or metal work bench. But first, soak the two portions of broken chain for five minutes in pickle — an acidic solution used to clean metal before and after it is soldered.

How do you shorten a bike chain without a tool?

In order to shorten the link without a chain tool, you need an alternative tool like a hammer, pliers or thin nail. They will assist you in pushing the pin easily. You can position the chain over a socket, and hit it with a hammer. Then, you can now pass the bolt all throughout the open holes.

How much does it cost to fix a broken bike chain?

How much does a bike chain cost to replace? Entry level chains can start off around $15.00 with more expensive and higher performance chains ranging from $25.00 to $60.00 or more.

What does it mean when you break a chain?

But even if that’s true – every roadie should know that if you DO break a chain, it can mean the end of your ride. Because, without a working chain, you can’t pedal the bike. That’s why I recommend and try to always carry the tools and key part to fix broken chains. It’s not just for me.

What to do when you don't have a chain?

What you can do when you don’t have a chain is walk as necessary and coast as much as possible. If you’re riding with friends, someone can push you along. These things aren’t as good as riding, but they will get you to help in a pinch and are a lot faster than only walking your bike.

What happens if your chain links are bent?

If the links get bent badly, the chain will trip up running through the derailleurs and can damage them. So you want to fix the chain. To do so requires removing the damaged section of the chain. For this on chains with master links, you may need to free and remove the master.

Can a chain be a fault?

It’s not always the fault of the chain, either. Sometimes the chains were improperly installed at the factory that built the bicycle, leading to the failure. And, even on road rides (not just mountain biking), things can get caught in and mangle the chain beyond use.

Can you put a chain pin back in a mini tool?

To finish the repair , you put back in the old master link if it wasn’t damaged. Or you put in a new one if the old one was bad.

Do you need a master link for a top line chain?

If you’re running a top-line chain you may want to carry the specific master link made by that chain company for that specific chain. No tools are required to install the master links, but some are directional, so be sure to read the directions.

Do you need two master links for a chain?

In some situations you may use need to use two master links. Important: When you have to remove links to repair a chain, the chain ends up shorter than it was and that can mean that’s it’s too short to shift into the extreme gear ratios.

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