Repairing Guides

how to repair a chimney flue

by Carroll Brown Published 3 years ago Updated 2 years ago
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How to Repair a Broken Chimney Flue

  1. Clean the Chimney. The first step in repairing the chimney is to clean the chimney flue itself. ...
  2. Remove Damaged Bricks. You will only be able to remove the damaged bricks from the outside of the chimney, rather than anything in the inside, so using ...
  3. Replace the Bricks. ...
  4. Finishing. ...

Part of a video titled How to Re-Line a Chimney Flue | This Old House - YouTube
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Here's your water heater flue that's going to sit right up there like that fireplace flu will beMoreHere's your water heater flue that's going to sit right up there like that fireplace flu will be next to it we'll extend that just a little bit okay and attach the stainless steel single flue cap.

Full Answer

What is the average cost to rebuild a chimney?

In general, a chimney rebuild costs anywhere between $1,000 and $3,000. However, larger chimneys could cost $5,000 or more to rebuild. A general way to estimate the cost of chimney rebuild is to calculate $150 per linear foot in height of the chimney. However, these average costs do not tell you how much your specific rebuild will cost.

How to unclog a chimney?

get a toilet brush (make sure your fires completely off)and put 2 bottles of johnson's baby oil on it and stick it up or down the chimney and start to scrub really hard for 20 - 25 minutes and after your done scrubbing get a vacuum and suck up all the coal and ashes so now your fire is cleaned out but your chimney is still half clogged to unclog …

How to successfully repair a chimney leak?

How to Successfully Repair a Chimney Leak

  1. The Process of Repairing a Chimney Leak. Use these basic steps to successfully repair your leak issue.
  2. Examination. Examine the chimney for cracks around the base, on the sides, and behind it.
  3. Find the Flashing. Re-examine the sides of the chimney and look for six to eight inch long pieces of metal. ...
  4. Investigate Cracks. ...
  5. Caulk it up. ...
  6. Check One More Location. ...

How to inspect and repair your chimney?

The Flue

  • The flue is the passageway in a chimney that conveys flame and smoke to the outer air.
  • A flue liner protects the inside of the chimney from collecting creosote. It has a smooth, easy-to-clean surface, enabling the fire to draft properly.
  • Again, use a mirror and light to inspect the chimney flue for any creosote buildup or defects. ...

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Can a cracked chimney flue be repaired?

If your flue liner is cracked, this is the solution: a stainless steel insert. It's placed down the entire length of the flue, sealing the old liner. It's a job that can be done by a professional in just a few hours.

How do you repair a fireplace flue?

0:010:59Chimney Cracked / Damaged Flue Smart Repair with Tom - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe integrity of your chimney. When you have cracked or damaged clay flue tiles. This is a greatMoreThe integrity of your chimney. When you have cracked or damaged clay flue tiles. This is a great option and method of repair.

Can you repair a flue?

If you only have damage to the top portion of the flue you can usually fix it yourself. If you see damaged tiles further down inside the chimney you may need to contact a professional since the repair will be more involved.

Can you replace chimney flue?

If there are some, you can remove them and replace them with mortar. However, if the broken parts are deeper in the chimney, then the best thing to do is install a metal liner. Uncoil a flexible metal liner on the roof – measure from the top of the chimney to the thimble or damper.

How much is a chimney flue?

Chimney Liner Costs by TypeLiner TypeAverage Cost Per FootClay/Terra-Cotta$10Aluminum$12Cast-in-Place$250Thermocrete$2001 more row•Jun 11, 2021

Is a damper the same as a flue?

The flue is simply the open middle of the chimney that the smoke goes up. Dampers are sometimes miss-called flues or flutes, but they are something entirely different than the flue. A damper is intended to shut off- either fully or partially- the chimney flue.

What are chimney flues made of?

Chimney flues have traditionally been made from fireclay flue tile. More recently, stainless steel flues are used in addition to clay tile.

How do you tell if your flue is cracked?

Most Common Signs of Chimney DamageEfflorescence. Have you ever seen an unusual white stain across the brick of a chimney? ... Cracked or Deteriorated Mortar Joints. ... Spalling Bricks. ... Cracked or Melted Crown. ... Shaling Flue Tiles. ... Deteriorated Flashing. ... Wallpaper & Paint Damage Near Your Chimney.

Can you repair the inside of a chimney?

Damaged chimney masonry Various approaches can be used to repair damaged masonry such as: Tuckpointing: A strong, new compound is added to areas where bricks are missing. Partial chimney rebuilding: Depending on where the masonry damage is and the extent of it, it may be necessary to rebuild sections of the chimney.

How long does a chimney flue last?

How long do chimney liners last? The answer to this question depends on the type of chimney liner you have. Clay tile liners and cast-in-place liners typically last around 50 years. Stainless steel flue liners generally last for 15 to 20 years (though low quality liners may not even last for five).

How do you cement a chimney flue?

0:486:13Concrete Chimney - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt up and stick it up against the side of the of the blue pipe right don't you need to cut a hole inMoreIt up and stick it up against the side of the of the blue pipe right don't you need to cut a hole in their first all we're gonna do that afterwards no cuz.

How do you install a chimney flue liner?

How To Actually Install a Chimney LinerReview Chimney. ... Appropriate Diameter Liner and Measurements. ... Buy a Chimney Liner. ... Flatten the Liner and Apply Insulation. ... Use Spray Adhesive, Foil Tape and a Hose Clamp. ... Attach Rope and Get on the Boat. ... Position the Bottom Connector. ... Seal the Chimney Crown.More items...

How much does it cost to repair a fireplace damper?

Fireplace Damper Cost and Installation A cast-iron damper with opening mechanism costs an average of $150 to $250, depending on the size. If you only need to replace the damper plate, these cost around $50.

Can you repair the inside of a chimney?

Damaged chimney masonry Various approaches can be used to repair damaged masonry such as: Tuckpointing: A strong, new compound is added to areas where bricks are missing. Partial chimney rebuilding: Depending on where the masonry damage is and the extent of it, it may be necessary to rebuild sections of the chimney.

How do you replace a top clay flue liner?

0:004:17DIY Chimney Liner Replacement Part 1 - Removing Clay LIner - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo I had to come up with a few things in order to do that the first two or three feet down from theMoreSo I had to come up with a few things in order to do that the first two or three feet down from the top of the chimney. I smashed the clay of with with a hammer and that went fairly easy.

How do I know if I have a chimney flue problem?

There are several signs that indicate you may have a problem with your chimney flue. Some common symptoms include: smoke coming into the home, soot...

Why is it important that I fix my chimney flue problem?

If left untreated, there can be significant problems caused by a damaged or clogged chimney flue. Some common issues include: carbon monoxide poiso...

What are the steps I need to take to fix my chimney flue?

There are several steps you need to take in order to properly fix a chimney flue: inspection, cleaning, and repairs (if necessary). You will need t...

What is involved in fixing my chimney flue?

In most cases, fixing a chimney flue involves cleaning and repairing the damaged areas. This might include removing soot, replacing brick or mortar...

Can I fix my chimney flue myself?

There are some temporary fixes that you can do yourself, but it is important to contact a professional chimney sweep if damage is significant. This...

What should I expect when hiring someone to fix my chimney flue?

When you are looking for someone to fix your chimney, there are some things that you can do in order to find the right person for the job. First, m...

Inspecting The Clay Tiles

There are 3 basic places to check when inspecting your chimney. First, the mortar joints between each section of clay tile can erode over time leav...

Chimney Flue Repair - Clay Tiles

The clay tiles located near the top of the chimney are usually the first ones to fail since they are exposed to the greatest temperature changes. T...

Overall - Chimney Flue Repair

While some chimney flue repair can be completed yourself, you should have an experienced professional inspect your chimney to make sure it's free f...

Why is it important to have a chimney?

A properly maintained chimney not only functions better, it dramatically reduces the possibility of harmful fumes entering your home or even worse, a deadly fire. As a fire burns, the combustion process creates carbon monoxide, creosote and other chemicals that need to be vented outside your home.

Where does the flue liner run?

The flue liner runs through the center surrounded by air space and then the exterior brick.

What causes a clay lining to flake?

Spalling occurs when moisture or corrosive chemicals cause the inside clay lining to flake apart from the inside out.

What is added to the space between the bladder and the existing flue?

Cement is then added to the space between the bladder and the existing flue.

What causes mortar to fall apart?

Excessive heat, moisture and chemicals can all cause the mortar to break down and eventually fall apart.

Can you repair a chimney flue yourself?

While some chimney flue repair can be completed yourself, you should have an experienced professional inspect your chimney to make sure it's free from any defects you can't detect on your own.

Can you fix a flue yourself?

If you only have damage to the top portion of the flue you can usually fix it yourself.

How to prevent mortar from crumbling?

You can apply a layer of caulk over the surface of the mortar in order to prevent any more mortar from crumbling away.

Can you repair a chimney yourself?

If there are serious flaws on the inside of the chimney, then you should definitely not repair it yourself, and you may need to consider taking down the structure, and replacing it with a good chimney.

Do you need to repair a chimney flue?

If you are living in an older house with an aging chimney flue, then you may find that you need to repair the flue before you start using it with a stove or a log fire. Repairing a flue is usually done by an expert, as toxic gases are produced during the heating process which can harm people in the living room.

What is the most expensive way to repair a chimney flue?

Stainless steel liners are the most expensive repair for the flue system. These are insulated and dropped into the flue, creating a whole new flue system for the fireplace to vent through. This method is a surefire way to repair your cracked chimney flue tile.

Why does my chimney crack?

Your chimney’s clay flue tiles will crack if the flue system becomes too hot. This would occur if a chimney fire occurred. A chimney fire occurs when the fire in your fireplace is no longer contained strictly in your fireplace. If the fire is able to move up the chimney into the flue system the extreme heat will most certainly crack your chimney ...

Can you replace a broken chimney flue?

In some cases if only one flue tile is broken near the top of the chimney and it is accessible enough for replacement, then it can be removed and replaced. Using a masonry hammer you would remove the ENTIRE flue tile.

Can a fire crack a chimney?

If the fire is able to move up the chimney into the flue system the extreme heat will most certainly crack your chimney flue tiles.

The Chimney Flue

If you’re a bit rusty in your ability to recall the different chimney parts, this section should clear any doubts. The chimney flue is simply the lining within a masonry chimney. This is in form of a conduit made from different materials.

Chimney Flue Breakdown And The Need For Repair

A chimney flue is bound to have an issue or two during its lifespan. This is a normal situation that requires appropriate action in the form of repair or replacement. Our bias here is largely towards chimney repair.

Chimney Flue Joint Repair

As the name suggests, chimney flue joint repair largely focuses on damaged mortar joints.

Chimney Flue Resurfacing

True to its name, chimney flue resurfacing is another form of repair that aims to fix the chimney liner. To qualify for this type of repair, a chimney liner surface should be mostly sound but have minor issues across its surface area.

Cracked Chimney Flue Repair Costs

Cracked chimney flue repair isn’t as extensive as say, chimney relining or replacement. Here, a limited coverage area is fixed at a cost ranging from $80 to $120 per square foot. This type of repair seeks to fill up the joints or cracks left open by displaced mortar.

Chimney Lining Repair Costs

Chimney lining repair, also called chimney flue resurfacing costs around $2,000 to $3,500 on average.

Chimney Flue Replacement Costs

The cost for chimney flue replacement is more significant than the two discussed above.

Why do chimneys shut down?

The purpose of the chimney is to carry the flue gasses and exhaust up and out, so it doesn’t vent into the living spaces. As a safety feature, when the boiler or water heater can’t do that, it shuts down. A chimney is designed to safely and effectively remove dangerous byproducts of burned fuel. When it becomes clogged, it can’t properly perform ...

Why is it important to have a chimney?

A chimney is designed to safely and effectively remove dangerous byproducts of burned fuel. When it becomes clogged, it can’t properly perform this important role. Birds’ nests, tree foliage, trash, and other debris can clog your home chimney, making it dangerous to use.

What causes a chimney to block?

There are three main causes of chimney blockages: An excessive build-up of soot or creosote (tar) Birds, squirrels, or other small animals nesting in the chimney. The collapse of the internal chimney bricks/tiles.

What causes a blockage in a chimney?

What Can Cause an Obstruction? 1 There are three main causes of chimney blockages: 2 An excessive build-up of soot or creosote (tar) 3 Birds, squirrels, or other small animals nesting in the chimney 4 The collapse of the internal chimney bricks/tiles

Is a chimney flue dangerous?

Soot and crumbling bricks are also hazardous; if the chimney’s flue is not kept clear, your home is at risk every time the heat kicks on. Your home’s structure and age may also play a part in the overall health of its chimney. You might think to call the plumber or the heating company, but please read here to know the warning signs ...

Why does my chimney crack?

Most often we see spalling flue liners and loose or damaged bricks or concrete block around a chimney top caused in large part by failure to protect the chimney to from the weather; lack of an allowance for thermal movement among chimney parts , especially the liner and the surrounding masonry,can also crack and break the flue liner, especially on the above-roof portion where the chimney is in northern climates exposed to coldest temperatures.

Who inspects a chimney?

You need the chimney inspected by a professional chimney sweep who can examine the entire flue interior and tell you what work is needed. Probably reconstruction or relining.

Where is the pen in a clay chimney?

At the front left corner of the clay chimney flue tile you can see our pen inserted into an opening between the chimney flue tile and the (damaged) surrounding brick and concrete chimney structure - water entering the chimney structure at this location risks freeze damage to the chimney flue itself, resulting in potentially very dangerous conditions.

Why use flexible caulk?

Using a fire-safe flexible caulk at that joint will reduce the chances of cracking due to temperature differences.

Can a chimney be damaged by carbon monoxide?

Other chimney damage lower in the chimney itself as it passes through or alongside the building could be very dangerous, even fatal if carbon monoxide or other flue gases leak into the building or if sparks cause a fire.

Can clay flue liner damage a chimney?

First , you will want to be absolutely sure that the chimney damage, whether to the ceramic clay flue liner or to the surrounding masonry or both, is limited to the upper, visible, accessible part of the chimney. Our chimney clay flue tile liner damage photos above show enough wear and cracking (above left) and opening between clay flue tile liner sections (above right) that further inspection and repair by a chimney professional is warranted.

Can a chimney sweep inspect a chimney?

We suggest that you hire a professional chimney sweep who can examine the entire chimney flue. Most chimney sweeps also offer repair services, and can suggest what repairs are needed and give alternatives for the particular chimney and flue on your building.

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Step 1 – Clean The Chimney

  • The first step in repairing the chimney is to clean the chimney flue itself. This will help you to avoid being covered in soot and dust when you are moving the bricks, and also allow you to see the full extent of the damage. You should now examine the chimney, and assess whether you will be able to repair the chimney yourself, or whether you will n...
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Step 2 – Remove Damaged Bricks

  • You will only be able to remove the damaged bricks from the outside of the chimney, rather than anything in the inside, so using a hammer and chisel, knock out and damaged bricks, and place them to the side. You should keep any bricks that you can, possibly even dividing the bricks so that the damaged half can be thrown away.
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Step 3 – Replace The Bricks

  • Once that is completed, you will have to replace the bricks with some new ones. Try and find bricks that match the color of your original chimney as closely as possible. Using a layer of mortar, position the bricks as tightly together as you can, remembering that gases should not be able to escape through any gaps. Once you have completed the brickwork, you should cover all of the a…
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Step 4 – Finishing

  • Before you finish the project you will have to check the rest of the brickwork to ensure that there is no more damaged mortar in the surrounding area. Old mortar might chip and crumble, so look out for mortar which crumbles under pressure from your fingers. You can apply a layer of caulk over the surface of the mortar in order to prevent any more mortar from crumbling away.
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