Repairing Guides

how to repair a cracked chimney flue

by Nathaniel Boehm Published 2 years ago Updated 1 year ago
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How to Repair a Broken Chimney Flue

  1. Clean the Chimney. The first step in repairing the chimney is to clean the chimney flue itself. ...
  2. Remove Damaged Bricks. You will only be able to remove the damaged bricks from the outside of the chimney, rather than anything in the inside, so using ...
  3. Replace the Bricks. ...
  4. Finishing. ...

Part of a video titled Chimney Cracked / Damaged Flue Smart Repair with Tom
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And there's no dim elation involved and it's oftentimes more cost-effective than installing aMoreAnd there's no dim elation involved and it's oftentimes more cost-effective than installing a stainless steel liner. This is an example of the inside of your chimney with heat shield applied.

Full Answer

What is the average cost to rebuild a chimney?

In general, a chimney rebuild costs anywhere between $1,000 and $3,000. However, larger chimneys could cost $5,000 or more to rebuild. A general way to estimate the cost of chimney rebuild is to calculate $150 per linear foot in height of the chimney. However, these average costs do not tell you how much your specific rebuild will cost.

How to tell if your chimney needs repair?

What are the most common masonry chimney repairs?

  1. Chimney Cracks A crack in a chimney can be very evident, like in the photo below: Chimney Crown with cracks! ...
  2. Chimney Crown Issues The very top of a chimney is referred to as the “Chimney Crown.” Think of a king with his crown, you would notice a few things ...
  3. Chimney Liner Issues Your Chimney liner is a vital component of a chimney system. ...

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How to unclog a chimney?

To vent your stove, you will need the following tools:

  • A drill with a hole saw or spade bit that matches up to your venting kit’s outer diameter (the most common size is six inches).
  • Screwdriver for assembly of venting kit and chimney pipe.
  • Teflon tape – A level if venting through the roof (optional).

How often should you clean a chimney?

  • You can consider inspection or cleaning before the start of the burning season.
  • You can also consider summer a good time!
  • Spring would be okay too! Or you may opt for early fall.

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Can you repair a flue?

If you only have damage to the top portion of the flue you can usually fix it yourself. If you see damaged tiles further down inside the chimney you may need to contact a professional since the repair will be more involved.

What causes chimney flue to crack?

Flue tiles can crack due to “sudden occurrences” such as a previous chimney fire, lightning strike, or seismic event. Cracks may also be caused by poor workmanship or the ongoing settling of your home.

Can you repair a flue liner?

A stainless steel liner is the most effective and affordable approach to repairing a damaged flue liner. To properly install a liner, your chimney sweep needs to take accurate measurements to ensure proper sizing of the liner.

How do you repair a crack in a chimney?

0:392:29How to Repair a Damaged Chimney Crown - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd a loose silicone is also removed to express any holes in masonry that need to be filled. In. WeMoreAnd a loose silicone is also removed to express any holes in masonry that need to be filled. In. We then mask off the top coarser bricks. This will provide for a clean professional-looking.

Can you use a fireplace with a cracked flue?

House Fires A flue liner is so crucial for fire prevention that you should not light the fireplace or heating stove if it's damaged. Most chimneys have clay tile liners. It is inexpensive, durable, and effective, but cracks are especially common with clay liners.

Are chimney cracks serious?

Defects to your chimney are dangerous no matter how minor they appear. Damage leads to cracks, and cracks erode the integrity of your chimney. When there are gaps or cracks in the construction of the chimney, it allows gas, heat, and moisture to escape, leading to the destruction of the inside of your chimney.

How do you reline a chimney flue?

0:032:56How to Re-Line a Chimney Flue | This Old House - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis piece here will silicone right down to that flue tile. And glue it right there. Okay below allMoreThis piece here will silicone right down to that flue tile. And glue it right there. Okay below all this ceramic wool insulation a blanket wrapped around with foil.

Can I install a chimney liner yourself?

Yes it can - and will! While having your chimney liner professionally installed can be more convenient but ends up being costly, averaging anywhere from $2,500 to $5,000. With our DIY Chimney Liner Kits you will have all the components needed to reline your chimney and you wont break the bank!

Can a chimney flue be replaced?

Cost To Replace Flue Liner The average cost to replace a clay chimney flue liner is about $2,500. However, should your chimney require more repairs, this could end up costing you between $5,000 and $7,000.

What is the best sealer for chimney?

While polyurethane does have its strengths related to its fairly low price, silicone is by far the superior choice when choosing a chimney sealer. Silicone is an inorganic substance that has high toughness against temperature fluctuations and UV rays.

Can you caulk a chimney?

The most vital place is the chimney counter flashing that is present to create a uniform rain deflecting skirt where the roof meets the chimney. Additionally, caulking can be used as a fix on a chimney crown, IF the existing chimney crown cracks are at a manageable size.

Inspecting The Clay Tiles

There are 3 basic places to check when inspecting your chimney. First, the mortar joints between each section of clay tile can erode over time leav...

Chimney Flue Repair - Clay Tiles

The clay tiles located near the top of the chimney are usually the first ones to fail since they are exposed to the greatest temperature changes. T...

Overall - Chimney Flue Repair

While some chimney flue repair can be completed yourself, you should have an experienced professional inspect your chimney to make sure it's free f...

How do I know if I have a chimney flue problem?

There are several signs that indicate you may have a problem with your chimney flue. Some common symptoms include: smoke coming into the home, soot...

Why is it important that I fix my chimney flue problem?

If left untreated, there can be significant problems caused by a damaged or clogged chimney flue. Some common issues include: carbon monoxide poiso...

What are the steps I need to take to fix my chimney flue?

There are several steps you need to take in order to properly fix a chimney flue: inspection, cleaning, and repairs (if necessary). You will need t...

What is involved in fixing my chimney flue?

In most cases, fixing a chimney flue involves cleaning and repairing the damaged areas. This might include removing soot, replacing brick or mortar...

Can I fix my chimney flue myself?

There are some temporary fixes that you can do yourself, but it is important to contact a professional chimney sweep if damage is significant. This...

What should I expect when hiring someone to fix my chimney flue?

When you are looking for someone to fix your chimney, there are some things that you can do in order to find the right person for the job. First, m...

Why is it important to have a chimney?

A properly maintained chimney not only functions better, it dramatically reduces the possibility of harmful fumes entering your home or even worse, a deadly fire. As a fire burns, the combustion process creates carbon monoxide, creosote and other chemicals that need to be vented outside your home.

Why do clay tiles crack?

Excessive heat, moisture and chemicals can all cause the mortar to break down and eventually fall apart. Second, the clay tiles themselves can actually crack or break. Weather, poor construction and even the settling of your home over many years can eventually cause a clay tile to crack or break.

Can you repair a chimney flue yourself?

While some chimney flue repair can be completed yourself, you should have an experienced professional inspect your chimney to make sure it's free from any defects you can't detect on your own.

Can you fix a chimney flue?

If you only have damage to the top portion of the flue you can usually fix it yourself. If you see damaged tiles further down inside the chimney you may need to contact a professional since the repair will be more involved.

Can you repair a cracked chimney flue?

Chimney flue repair may be necessary if you have clay flue tiles inside your masonry chimney that are cracked or busted. If a busted tile is located, or you see a mortar joint between the tiles beginning to fail, it's important to repair it as soon as possible.

What to do if your chimney has cracked tiles?

When cracked tiles are found, the best way to remedy the situation is by lining or relining the chimney itself. A stainless steel chimney liner is the preferred option among homeowners as it often comes with a lifetime warranty and typically never needs to be replaced.

Why do my chimney tiles crack?

Why It Happens. Cracked tiles often occur when heat is not evenly disbursed throughout the chimney. This leads to unequal expansion of the tiles causing them to buckle, crack, or split. Clay tiles are most prone to this problem because the material is unable to quickly absorb the heat. How to Fix It.

What are the problems with a chimney?

One of the most common chimney ailments homeowners run into are cracked flue tiles. When left untreated, this issue can wreak havoc on the home’s chimney system. Cracked tiles can lead to dangerous gas leakage allowing carbon monoxide to seep into the home’s interior. It can also allow deadly heat transfer to combustible materials in the surrounding areas increasing the risk of home fire.

Can you replace broken flue tiles?

Single clay flue tiles can also be installed to replace broken ones but will often crack again creating another safety hazard within the flue. If damage is minimal, a product such as HeatShield® Cerfactory Flue Sealant can be used to fill the cracks.

Can cracked tiles cause carbon monoxide?

When left untreated, this issue can wreak havoc on the home’s chimney system. Cracked tiles can lead to dangerous gas leakage allowing carbon monoxid e to seep into the home’s interior. It can also allow deadly heat transfer to combustible materials in the surrounding areas increasing the risk of home fire. Why It Happens.

What is a Chimney Flue?

A chimney flue is a structure that provides an outlet for smoke and heated air to escape your home. It also protects the walls of the house from heat damage and other issues caused by hot materials. A flue can be made out of several different types of material, including brick, metal, or clay tiles.

Why does my Flue need to be Fixed?

If you are experiencing any of the following, then it is time to call a professional for flue repair.

What to Expect When a Chimney Flue has Been Fixed?

Chimneys that are in good condition should be lined with stainless steel for protection and durability. If you have a cast iron flue, then the stainless steel is installed inside of it. This allows for maximum strength and support without affecting your view from outside.

How do I know if my Chimney needs Fixing?

There are a few telltale signs that your chimney may need some attention. If you notice any of the following, it’s time to call in a professional:

Steps for repairing the Chimney Flue

Step one: Check for damage. If you can see cracks or holes in the flue, that is an obvious sign of degradation and needs to be repaired immediately.

Aftercare and Safety Precautions

Once your chimney has been fixed, there are some procedures that should be followed to ensure it remains in top condition for the long-term. The first is checking over the work done after a few days. Make sure you’re happy with how everything looks and feels before moving on to anything else.

Environmental Protection

If you are in the market for a new heating appliance, there is also an environmental argument to be made. Gas furnaces (and gas water heaters) produce approximately sixty percent less carbon dioxide than electric ones. On average, this amounts to about one ton of CO₂ emissions per year with electricity and half that amount if using natural gas.

How do I repair a chimney?

Step 1 – Clean the Chimney. The first step in repairing the chimney is to clean the chimney flue itself. This will help you to avoid being covered in soot and dust when you are moving the bricks, and also allow you to see the full extent of the damage. You should now examine the chimney, and assess whether you will be able to repair ...

What do you do if you have an aging chimney?

Hammer. Caulking. If you are living in an older house with an aging chimney flue, then you may find that you need to repair the flue before you start using it with a stove or a log fire. Repairing a flue is usually done by an expert, as toxic gases are produced during the heating process which can harm people in the living room.

Can you repair a chimney yourself?

If there are serious flaws on the inside of the chimney, then you should definitely not repair it yourself, and you may need to consider taking down the structure, and replacing it with a good chimney.

What is the phone number for chimney repair?

Give us a call today at (770) 691-6707.

What happens if you install a wrong flue?

A wrong sized liner can also cause excessive creosote buildup, which increases the risk of a hazardous chimney fire.

How long does a clay tile chimney last?

That’s because the material is cost-effective and lasts up to 25 years. Eventually, though, clay liners deteriorate. Repairs aren’t usually a feasible option because partial tear-down of the chimney itself is necessary. In the meantime, other sections of the clay tiles are also suffering from wear and tear and will need to be replaced, as well. The best option is to have an entirely new chimney liner installed.

What happens if you don't have a chimney liner?

Mortar joints quickly erode, which exposes exterior masonry to moisture. The eventual result is a chimney that begins to lean and might collapse if repairs aren’t made.

Why do you need a chimney inspection?

There are several reasons annual chimney inspections are recommended by fire safety experts but none as compelling as the dangers of a cracked chimney flue. Some safety hazards are more urgent matters than others. When it comes to a deteriorating chimney flue, the emergency is real.

How long does it take for a chimney to catch fire?

The eye-opening National Bureau of Standards (NBS) test that changed things starting in 1940 found that woodwork adjacent to an unlined chimney can catch fire in just 3.5 hours. When your chimney liner begins to deteriorate, the same effect occurs.

Is aluminum flue better than stainless steel?

Aluminum is much cheaper but is only a feasible option for a flue material when used with certain medium-efficiency gas heating appliances. Stainless steel, on the other hand, often comes with a lifetime warranty.

Why do chimneys crack?

Chimneys fires crack flue tiles through thermal stress. Clay flue tiles are designed to contain the products of combustion, not fire. The high temperature of a chimney fire causes flue tiles to try to expand beyond their capacity and cracks them. If your home survives, your chimney will need to be inspected before the next fire is built.

What to do if you have a chimney fire?

If you have had a chimney fire or haven't had your annual chimney inspection and cleaning, you should call a certified chimney sweep company to get your chimney checked before building your next fire. If your flue is damaged you shouldn't build a fire in your fireplace until the flue is repaired.

What causes chimney fires?

Creosote buildup in the flue is the #1 cause of chimney fires. Gaps, cracks and spalling in a chimney flue are serious fire hazards and should not be taken lightly. Damaged flues can and do burn down thousands of homes in the US every year.

What is a flue liner?

Flue Damage and Fire Hazards. Chimney liners or flues, are designed to carry the products of combustion from fires safely out of the home. Damaged chimney liner flue tiles allow toxic gases (smoke), heat and fire to escape into the outer structure of your chimney where it can be a hazard to your health and home.

Why is it important to waterproof a chimney?

Crumbled flue tile joint mortar leaves gaps which allow heat and the products of combustion to escape. This is one of the reasons it is important to get your chimney waterproofed. A leaking chimney isn't necessarily a fire code issue but it can cause them. Events that damage chimney liners come in different forms.

What is chimney relining?

Chimney relining, specifically with an inserted liner, consists of a stainless steel alloy tube inserted into the chimney flue and surrounded by insulation. Insulation may either be a poured refractory type mortar or a ceramic wool insulating blanket may be used if flue tiles are missing.

How do chimney liner lines get damaged?

How Chimney Liners Get Damaged. There are two ways a chimney liner can get damaged. Damage over time from the elements and damage from an event. Water can degrade chimney mortar over time and cause it to dissolve or crumble.

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Step 1 – Clean The Chimney

  • The first step in repairing the chimney is to clean the chimney flue itself. This will help you to avoid being covered in soot and dust when you are moving the bricks, and also allow you to see the full extent of the damage. You should now examine the chimney, and assess whether you will be able to repair the chimney yourself, or whether you will n...
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Step 2 – Remove Damaged Bricks

  • You will only be able to remove the damaged bricks from the outside of the chimney, rather than anything in the inside, so using a hammer and chisel, knock out and damaged bricks, and place them to the side. You should keep any bricks that you can, possibly even dividing the bricks so that the damaged half can be thrown away.
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Step 3 – Replace The Bricks

  • Once that is completed, you will have to replace the bricks with some new ones. Try and find bricks that match the color of your original chimney as closely as possible. Using a layer of mortar, position the bricks as tightly together as you can, remembering that gases should not be able to escape through any gaps. Once you have completed the brickwork, you should cover all …
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Step 4 – Finishing

  • Before you finish the project you will have to check the rest of the brickwork to ensure that there is no more damaged mortar in the surrounding area. Old mortar might chip and crumble, so look out for mortar which crumbles under pressure from your fingers. You can apply a layer of caulk over the surface of the mortar in order to prevent any more mortar from crumbling away.
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