Repairing Guides

how to repair a cracked plastic radiator

by Dr. Kaitlyn Medhurst Published 2 years ago Updated 2 years ago
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Plastic Radiator Repair: How to Fix a Cracked Plastic Radiator

  1. Locate the Crack. The easiest way to locate a crack in the radiator is to let the engine run until the temperature is normal high.
  2. Prepare the Crack Area for Repair. The next thing you need to do is to clean the crack with a toothbrush and dry the area. ...
  3. Proceed With Actual Repair. ...

Full Answer

How much should it cost to fix a cracked radiator?

How much does a radiator repair cost? Aug 26, 2020. The national average cost to repair a radiator ranges from $100-$900 but most repairs will cost $300-$400. Radiator repair costs vary, depending on the type of radiator and the parts and labor needed to fix it. A new radiator can cost from $200 to $1,400, depending on the type, brand and model.

How can I temporarily fix a crack on my radiator?

  • Once your engine is cool, pour your sealant directly into your cooling system
  • Top off your radiator with coolant and water and seal your system
  • Run your engine for approximately 10 minutes and then let it sit overnight
  • Turn your engine on again to see if it has properly sealed

Can I patch up a crack in my radiator?

You must be able to find the crack or leak in your radiator, then you should be able to fix the damage with epoxy. Clean the area around the crack to make sure you form a strong bond with the epoxy, forming a tight seal. Can you use J-B Weld on your radiator?

How to stop a leak in a plastic radiator?

Here are common components found in most radiator stop leak additives:

  • Ceramic fibers and particles
  • Sodium silicate
  • Aluminum, copper and iron particles

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Can a cracked plastic radiator be repaired?

The only true way to patch a plastic radiator tank is with a true fusion weld. The Radiator Repair Kit enables you to melt pure nylon fill material directly into the base material, creating a seamless, strong repair that will last for the long haul.

Will JB Weld work on a plastic radiator?

0:311:36How To Fix Leak On Plastic Radiator-JB WELD ($15.00 & 15 ...YouTubeStart of suggested clipEnd of suggested clipUse a towel and just scrape that really clean now this jb weld is rated not only for plastics. ButMoreUse a towel and just scrape that really clean now this jb weld is rated not only for plastics. But also high heat.

What can you use to fix a plastic radiator?

0:103:20Plastic Radiator Repair - Fix Radiator Leak - YouTubeYouTubeStart of suggested clipEnd of suggested clipMany do-it-yourselfers replace their radiators. Because of tiny cracks and pin holes in the plasticMoreMany do-it-yourselfers replace their radiators. Because of tiny cracks and pin holes in the plastic radiator. Tanks. These can be repaired easily with the radiator repair kit from poly vans.

Can you plastic weld radiator?

The only true way to patch a plastic radiator tank is with a true fusion weld. The Radiator Repair Kit enables you to melt pure nylon fill material directly into the base material, creating a seamless, strong repair that will last for the long haul.

Can you epoxy a plastic radiator?

You can also use plastic radiator repair epoxy to fix a leak in your plastic radiator. Easily purchase a radiator plastic repair kit, which contains your two-part epoxy putty.

Will J-B Weld fix a cracked radiator?

RadiatorWeld™ is a plastic tank and radiator repair kit designed for permanent or temporary repairs on both metal and plastic radiators and plastic liquid storage containers from leaks caused by cracks of 4" or less and holes up to 1/4" diameter.

Can you solder a plastic radiator?

1:055:04Repair a leaking plastic Car RADIATOR easy FIX cracked or ...YouTubeStart of suggested clipEnd of suggested clipAnd we're using just a regular soldering iron.MoreAnd we're using just a regular soldering iron.

Will flex seal work on a radiator?

7:198:23Will Flex Seal fix my radiator or charger? - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd flex seal for the radiator has worked amazing i haven't had any leaks i haven't had any issuesMoreAnd flex seal for the radiator has worked amazing i haven't had any leaks i haven't had any issues it was just a small crack to begin with. But this stuff works a lot better than buying a new one.

How do you fix hard plastic?

2:028:11How to Fix Broken or Cracked Plastic or Weld Plastic - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo what I want to do is build up plastic on top of this whole area okay and when I do this I'm goingMoreSo what I want to do is build up plastic on top of this whole area okay and when I do this I'm going to squeeze that gap together. So it doesn't leak through so to do this I'm using superglue.

How do you apply J-B Weld to a radiator?

2:4913:05RADIATOR FIX - JB Weld Radiator Repair Kit - YouTubeYouTubeStart of suggested clipEnd of suggested clipUp area for the JB. Well to try to adhere to I dug into that crack a little bit the key any tool youMoreUp area for the JB. Well to try to adhere to I dug into that crack a little bit the key any tool you're using you're gonna want to be on a low speed.

Will flex seal work on a radiator?

7:198:23Will Flex Seal fix my radiator or charger? - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd flex seal for the radiator has worked amazing i haven't had any leaks i haven't had any issuesMoreAnd flex seal for the radiator has worked amazing i haven't had any leaks i haven't had any issues it was just a small crack to begin with. But this stuff works a lot better than buying a new one.

What will stop a radiator leak?

6:5910:16Best Radiator Stop Leak (Buying Guide) - YouTubeYouTubeStart of suggested clipEnd of suggested clipCoolant leaks lead to costly repairs. But you can prevent that when you use the KCl permanent coolerMoreCoolant leaks lead to costly repairs. But you can prevent that when you use the KCl permanent cooler leak repair. It will repair your radiator with ease and you can get the best results in no time.

What kind of plastic are radiators made from?

Because of the harsh operating conditions, the radiator tanks are made from glass-reinforced nylon, a plastic that features a high-softening point. The high-softening-point nylon plastic is what helps the plastic radiator tank withstand the pressure and temperatures involved.

Step 1 - Locate The Crack

The easiest way to locate a crack in the radiator is to let the engine run until the temperature is normal high. It will take at least half an hour...

Step 2 - Prepare The Crack Area For Repair

The next thing you need to do is to clean the crack with a toothbrush and dry the area. Pour a little acetone over the toothbrush and begin to scru...

Step 3 - proceed With Actual Repair

Press the tip of the soldering iron against the tie until it begins to melt, working as a sealant. Press the tie so that it wraps into the crack. T...

How to repair a cracked radiator?

Step 1. If you are repairing the radiator while it is still in the car, drain the antifreeze until the level of the antifreeze is below the crack line. This way, the antifreeze won't seep out of the crack and ruin the repair. Clean the cracked area with Super Prep Plastic Cleaner. Step 2.

How to fix a radiator leak?

If you are trying to fix the leak in the radiator while it is still in the car, drain the antifreeze until the level of the antifreeze is below the crack line. This way, the antifreeze won't seep out of the crack and ruin the repair. Clean the cracked area with Super Prep Plastic Cleaner. Step 3.

How to make a radiator rod brown?

Mix the new plastic with the old plastic. While the melted rod is still hot, use the tip of the welder to stir together the new plastic and the radiator plastic. Keep mixing until the plastic is all one color.

What is a plastic radiator made of?

Plastic radiator tanks are made of nylon which has a very high melting point of about 425°F (218°C). While it is not required, the repair will go faster if you pre-soften the plastic with a heat gun. Melt in new material. Melt the Nylon rod into the Vee groove with the plastic welder.

What is a radiator tank made of?

Because of the harsh operating conditions, the radiator tanks are made from glass-reinforced nylon, a plastic that features a high-softening point. The high-softening-point nylon plastic is what helps the plastic radiator tank withstand the pressure and temperatures involved.

How to repair a v groove?

If you have a heat gun, you can speed up the repair process by softening the plastic. Preheat the area to be welded with a heat gun. Heat slowly until the area in and around the v-groove begins to turn glossy. On long cracks, preheat a two-inch section at a time and complete the weld in that area before moving on.

Can you fix a leaking radiator?

It may fix the radiator leak temporarily, but over time, the radiator adhesive will, more than likely, come off. If you take your car to a radiator repair shop to repair a leaking radiator, you will often find that they will repair metal radiator tanks but NOT repair plastic radiator tanks. Instead, the radiator repair shop will probably try ...

Why does my radiator leak?

Dirty coolant can cause a radiator leak due to corrosion. If your coolant is dirty or of the wrong type it can cause pitting in the aluminum radiator or cylinder head. Since your radiator is made of thin metal small pits in the aluminum can lead to leaks.

How does antifreeze affect radiators?

As the antifreeze in your cooling system heats up it will expand and expanding fluids increase pressure in a closed system. Your radiator cap is designed to release pressure at a certain point, usually between 10 and 18 PSI. If your radiator cap is malfunctioning it can cause an overpressure in your system which can damage some of the more delicate components in your radiator. Radiator caps are usually inexpensive so consider replacing yours if you are worried about high pressures in your system.

What temperature should a radiator be?

Your radiator has to be able to function anywhere between ambient temperature (which varies depending on where you live) to over 200 degrees ! These drastic swings create thermal stress on the metal and plastic in the radiator, which can cause a radiator to crack or leak over time, regardless of how well you care for your vehicle.

Why won't my radiator fan turn on?

If your radiator fan doesn’t turn on it can cause high temperatures and pressure in your system, leading to cracks. On the other hand, if your radiator fan is spinning but has a bad bearing, the wobbly fan can contact your radiator damaging the tubes and causing a leak.

Where is the radiator located on a car?

Your radiator is at the front of your vehicle protected only by your vehicle’s grill. Rocks and road debris can easily find their way in through the grill and poke holes in your radiator tube and fin matrix. These leaks are often slow and will cause drips at the front of your vehicle.

Can you drive with a cracked radiator?

But if you notice an issue, you should never drive with a cracked radiator. Driving without a working radiator can cause your car to overheat, stop working altogether, or even catch on fire! Driving with a cracked radiator is simply not worth the risk.

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