
Instructions
- Cut Off the Old Plug and Fit the New. Make sure the cord is unplugged from any power source. ...
- Strip the Outer Jacket. Cut partially through the outer jacket of the cord, using a utility knife. ...
- Strip the Wire Insulation. ...
- Tie an Underwriter's Knot. ...
- Connect the Cord Wires. ...
- Secure the Plug. ...
How do you fix an extension cord?
- Unplug the cord before doing any work. Use a utility knife to cut through the cord cleanly and expose the inner wires.
- Strip off some insulation.
- Remove the insulation from the inner cords exposing the copper wires.
- Cover all connections individually with black electrical tape.
How to replace a plug on an extension cord?
Steps to Replace a Plug on an Extension Cord
- Remove the screws holding on the original plug end, and pull away the cover.
- Loosen the screws holding the wires and pull off the plug so that only the insulation and bare wires remain.
- Put the new plug housing on the existing wire and tighten the wires into the new terminals. ...
How to fix a cut Ethernet cord?
- If you are experienced, you may cut your wires to different lengths before splicing them together to prevent a bulky area of wires. ...
- Measure twice, cut once. ...
- If you have adjustable yellow coax cable insulation strippers, start large and work your way down in the depth that the blade cuts to avoid cutting too deep into the ...
How do I replace the end on my extension cord?
Steps on How to Replace and Wire a Plug:
- Cut the Old Plug and Slice the Jacket. First, cut off the damaged plug. ...
- Attach Wires to Terminal Screws. Open the replacement plug so you can reach the terminal screws inside. ...
- Reassemble Plug Replacement. Reassemble the replacement plug and tighten the screws holding it to the cord.
- Test the cord. ...

How do you repair an extension cord that has been cut?
0:114:51Cut Extension Cord Repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut a wire stripper is more effective and then your broken cable. The first thing I need to do is toMoreBut a wire stripper is more effective and then your broken cable. The first thing I need to do is to remove the outer insulation. From the wire.
Can a heavy duty extension cord be repaired?
Accidentally cut your good, heavy-duty extension cord? Replacement cords are expensive, and you can save money by just repairing it. Instead of splicing, add a new plug on the piece of the cord with the receptacle and a new receptacle on the piece of the cord with the plug.
Can you repair a cut power cord?
Power tool cords that get accidentally cut or hacked can be permanently repaired in minutes with heat shrinkable tubing and a soldering gun.
Can you repair an extension cord with electrical tape?
However, Federal OSHA electrical safety standards actually do not allow us to make a repair to a frayed or damaged electrical cord using electrical tape, nor can we use electrical tape to splice two cords together .
Can you duct tape an extension cord?
0:041:47Is Duct Tape Good for Electrical Wire? : Electrical Work - YouTubeYouTubeStart of suggested clipEnd of suggested clipNo you don't want to use duct tape on your electrical wiring. It's just not designed for that ductMoreNo you don't want to use duct tape on your electrical wiring. It's just not designed for that duct tape is designed to hold stuff in place. It's not going to protect you against the electrical.
How can I fix my power cord without soldering?
1:495:02How to fix a broken wire without soldering - YouTubeYouTubeStart of suggested clipEnd of suggested clipPlace the crimp connectors in the middle of the pliers as shown. So the sizes match. Press hard andMorePlace the crimp connectors in the middle of the pliers as shown. So the sizes match. Press hard and wait a few seconds. Then release the pliers. This method is a bit more complex.
How do you splice a power cord back together?
2:4710:14Power Cord Splice and Repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipSelect one on is the smallest diameter. Possible that will still slide easily along the cord. Don'tMoreSelect one on is the smallest diameter. Possible that will still slide easily along the cord. Don't forget to take into consideration whether the heat shrink will fit over the splice section of wire.
How do you rejoin cut wires?
0:381:36How To Repair A Cut Wire - YouTubeYouTubeStart of suggested clipEnd of suggested clipWhat we're going to do is twist one on this end and one on that end and you're gonna cut it rightMoreWhat we're going to do is twist one on this end and one on that end and you're gonna cut it right here before you get it twisted it on both ends.
Can you repair a chewed cord?
1:092:35How to Fix a Cord Chewed by Your Pet - YouTubeYouTubeStart of suggested clipEnd of suggested clipTogether move the connector to the middle of the wire. With the solder ring over the wire heat itMoreTogether move the connector to the middle of the wire. With the solder ring over the wire heat it using a heat gun rotate the connector as you apply heat evenly repeat this procedure on the other.
How do you splice a cord back together?
2:4710:14Power Cord Splice and Repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipBefore we can start splicing the wires we need to prepare our heat shrink tubing. Select one on isMoreBefore we can start splicing the wires we need to prepare our heat shrink tubing. Select one on is the smallest diameter. Possible that will still slide easily along the cord.
How do you splice an outdoor electrical cord?
Cut the cable and strip back the wires about an inch from both ends. Twist the wires together on each end in a clockwise direction. Join the twisted ends using twist-on connectors; then secure the juncture with electrical tape. Test the connection by turning the electrical supply back on.
Simple steps for replacing an extension cord plug
Follow these simple steps to replace a socket or plug on an extension cord. Your cord will be safe and you'll avoid the high cost of a new one.
Replace an extension cord plug
Make a shallow cut lengthwise through the outer jacket, then lightly score around the cord until you can break the jacket off.
Required Tools for this extension cord replacement ends project
Have the necessary tools for this DIY project lined up before you start—you’ll save time and frustration.
Required Materials for this extension cord replacement end project
Avoid last-minute shopping trips by having all your materials ready ahead of time. Here’s a list.
