Repairing Guides

how to repair a pelican kayak

by Deon Oberbrunner Jr. Published 1 year ago Updated 1 year ago
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How To Repair a Pelican Kayak?

  1. Sand the Edges and the Patch. Take sandpaper and start sanding the edges of the crack or hole. ...
  2. Drill through the Crack Ends. When there’s a crack in your water vehicle, the crack tends to extend further in the plastic. ...
  3. Heat the Kayak and Patch. At this step, wear your hand gloves. ...
  4. Attach the Patch on the Crack or Hole. ...
  5. Smooth It Out. ...

Part of a video titled How To Repair A Hole In Your Kayak With Plastic Welding
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All we're going to do is cover up the holes with the first layer we're going to put some wire meshMoreAll we're going to do is cover up the holes with the first layer we're going to put some wire mesh down and we're going to give that a little bit more integrity onto the hole just make it strong.

Full Answer

How do you fix a damaged kayak?

Heat the repair area. Use a hair dryer or heat gun to heat the kayak (or canoe) plastic so that it is hot to the touch. If you are using a powerful heat gun, be very careful not to heat the plastic too much. ALL THE FOLLOWING STEPS ARE DONE ON THE INSIDE OF THE KAYAK OR CANOE.

What is a pelican kayak made of?

Pelican Kayaks are made of Polyethylene which is an extremely durable and lightweight material to carry on water. In case of repairing your plastic boat, you may necessarily have to apply heat with a heat torch or gun to bend, melt or blend the material to give it an appropriate fix.

What is the warranty on a pelican kayak?

Pelican International Inc. offers a lifetime limited warranty against defects in materials and workmanship on the hull and deck from the date of purchase on all kayaks made from TST technology process since 2018. * (TWIN SHEETTHERMOFORMING)

How do you heat a kayak without damaging it?

Use a hair dryer or heat gun to heat the kayak (or canoe) plastic so that it is hot to the touch. If you are using a powerful heat gun, be very careful not to heat the plastic too much. ALL THE FOLLOWING STEPS ARE DONE ON THE INSIDE OF THE KAYAK OR CANOE.

What is damage to a rotomold kayak?

What is a kayak made of?

How to remove snags from rotomold boat?

How to soften a swollen terrycloth?

What is the best tape for kayaks?

Can you repair a wooden kayak?

Can a kayak crack?

See 2 more

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Can you repair plastic kayak?

Using a small drill bit, put a small hole at each end of the crack so it doesn't spread. Plastic weld the crack to complete the repair. You will need a plastic welding kit with HDPE welding rods and it works in a similar fashion to a glue gun. Plastic can also be repaired with a lighter or torch and plastic remnants.

Can you repair a plastic kayak with fiberglass?

Multiple layers of light fiberglass fabric are best. Two layers of 4 oz fiberglass (or four layers of 2 oz) are applied to the inside of the hull and one layer of 4 oz (or two layers of 2 oz) are applied to the outside of the break to complete a repair for canoes and kayaks.

Can a cracked kayak be repaired?

Rotomold cracks can usually be repaired by “welding” the crack - sealing and filling the area with a hot welding gun/melting rods (NOTE: you cannot plastic weld cross-linked poly' material). It's a simple but somewhat delicate procedure in that too much heat can further damage the area around the crack.

What can I use to fix a crack in my kayak?

1:219:01How To Fix A Crack in a Kayak [Plastic Welding] - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo i'm just using some tin snips. You're also going to need a flathead screwdriver or something toMoreSo i'm just using some tin snips. You're also going to need a flathead screwdriver or something to push down the mesh into the plastic. As you melt.

Will flex seal work on a kayak?

2:0417:29I used Flex Seal to repair my fishing kayak! (Will it work???) - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd there's some smaller little holes on the side there we're going to be flex sealing this wholeMoreAnd there's some smaller little holes on the side there we're going to be flex sealing this whole area and really the issue has gone this bad.

What to use to fix a hole in a plastic kayak?

0:436:27DIY Kayak Fix: How To Repair A Hole In Your Kayak With Plastic WeldingYouTubeStart of suggested clipEnd of suggested clipAnd you can just cut it using some heavy duty scissors or shears. And then you're going to take theMoreAnd you can just cut it using some heavy duty scissors or shears. And then you're going to take the welding kit.

How do you fix cracked plastic?

Our favourite is Loctite Super Glue All Plastics. This specialty super glue is designed for plastics, including the hard-to-bond-to polypropylene and polyethylene. It comes with an activator which you apply first and need to allow to dry for 60 seconds.

How do you fix a crack in polyethylene?

Polyethylene has a low melting point and a lighter is usually sufficient to kick the material to a liquid state. Simply drip the new material over the top of the crack and for about ¼” beyond each end of the crack. Then repeat on the opposite side of the hull.

Will epoxy stick to a kayak?

Commonly, plastic canoes and kayaks are made from polyethylene or polypropylene. These low surface energy plastics are hard to bond to, making repairs difficult because the plastic surface inhibits the ability to spread an epoxy adhesive and wet out the surface.

How do you fix a small hole in a kayak?

0:352:27Fix a Small Hole on a Kayak - Lighter vs Welder Test - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo the theory is that you put the flame close to the plastic. And then not on it because you don'tMoreSo the theory is that you put the flame close to the plastic. And then not on it because you don't want to burn it and that will gradually melt. The plastic and fill in the hole.

How do I fix a large hole in my kayak?

1:147:29DIY how to repair holes in a kayak - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo make sure you sand the sheet metal so that the plastic sticks to it while you're melting. This isMoreSo make sure you sand the sheet metal so that the plastic sticks to it while you're melting. This is a long process and what i did was start around the edges to fill in any cracks.

How do you repair a fiberglass kayak?

4:446:16Fibreglass Repair large hole in kayak: Complete Guide - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt over with acetone. Once again and mixing. Up some additional resin. And hardener to lay down theMoreIt over with acetone. Once again and mixing. Up some additional resin. And hardener to lay down the final layer. I followed up with a third layer of fiberglass matting on the outside of the kayak.

How do you restore a plastic kayak?

4:1019:23Plastic Kayak Repair / Restore - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll kinds up to 3000 grit. And we're basically gonna take all the discoloration. Off and then slowlyMoreAll kinds up to 3000 grit. And we're basically gonna take all the discoloration. Off and then slowly work into a shine.

How do you fix a thermoformed plastic kayak?

3:064:24How to repair a deep scratch on your vacuum thermo formed Barracuda ...YouTubeStart of suggested clipEnd of suggested clipSo there you have your basic prepare using either met a great adhesive or five-minute epoxy quiteMoreSo there you have your basic prepare using either met a great adhesive or five-minute epoxy quite quick quite easy soon as citizens touch dry. You can use the tire.

Are fiberglass kayaks better than plastic?

If you want a light and fast kayak, fiberglass is a good choice. Fiberglass is stiffer than plastic, but it is still smooth, so it feels like butter on the water. Fiberglass also has excellent durability because Kevlar is stronger than other materials used in making kayaks, such as polyethylene or carbon fibers.

Will epoxy stick to a kayak?

Commonly, plastic canoes and kayaks are made from polyethylene or polypropylene. These low surface energy plastics are hard to bond to, making repairs difficult because the plastic surface inhibits the ability to spread an epoxy adhesive and wet out the surface.

Amazon.com: kayak repair kit

JOUNJIP Plastic Welding Kit for Bumper Kayak Repairs - 2 Welder Tips, 2 Wire Mesh, 20 Black Plastic Rods, 80W Iron - UL Certified

What is damage to a rotomold kayak?

Rotomold Kayak Repair. Two of the most common types of “damage” to a rotomold are scratches in the hull or pressure indentations (“oil canning”). Such depressions happen when a sun-baked or super-stressed boat tied too firmly to a rack caves in as the plastic is heated or stressed.

What is a kayak made of?

Inflatable/Folding Kayak Repair. Basically most inflatable kayaks and rafts are made of either a synthetic rubber (that used to be called hypalon), or vinyl (PVC). The term “hypalon” is now history. That basically same material, chlorosulfonated polyethylene (CP), is what most kayak hulls would be made out of today.

How to remove snags from rotomold boat?

Scratches and “snags” on a rotomold boat can actually be shaved off. Use a razor-blade or box-cutter type to remove protruding spurs - cleanly cutting them off even with the surface. Shaving the fuzz from an abraded area is often easily accomplished with a cheap, disposable razor ( BICTM) or a surform tool.

How to soften a swollen terrycloth?

TIP: If using boiling water to soften an area, apply 2-3 layers of a terrycloth towel over the damaged area and pour the boiling water down through the towel instead of directly onto the surface .

What is the best tape for kayaks?

TIP: Michael Gray, whose Uncommon Adventures paddling tours uses kayaks in a variety of environments all over the world, says that weather seal tape is a better choice than duct tape for quick sealing holes and other leaks in a kayak.

Can you repair a wooden kayak?

The good news is that if it’s your boat, you’re always a ‘doctor in the house’ who can heal it. Most all repairs to wooden boats require the same tools and goos that were used in its construction. Rough surfaces can be sanded and refinished, broken strips or crushed hull panels can usually be repaired/replaced. It’s not necessarily quick and easy but a good wood-worker can usually bring it back to its original perfection.

Can a kayak crack?

Cracks in Hull/Deck - Today’s materials are virtually bomb-proof even under more extreme on-water conditions. If you’re in your kayak when it’s damaged so severely that a crack is formed, I’d be more concerned about serious injuries to yourself before I’d worry about the boat! However, boats do get dropped, smashed into submerged rocks and blown off racks, so major fractures can happen even to the high-tech stuff. The actual repair “fix” will still be dictated by the particular material. Here’s a synopsis of typical boat damage and the general methods of repair typically made for each of the major kayak materials (with a few TIPs thrown in as well.…)

How to repair a boat that has a crack?

Your boat has to be clean before you begin work. Hose it down and then sand or scrape the surface around the repair area . Opening up the crack a little with a scraper will help with the binding process. Finally, clean the area inside and out with mineral spirits as dirt and grease can interfere with welding.

Who is the kayak repair guru?

Kayak repair guru Jamie Dors of Paddle Sports Repairs walks us through this straightforward, but sometimes sticky, fix. Sorry, but you’ll need to find a new excuse to buy a new boat.

How to make a weld pop open?

If you’re using reinforcement, support the hull and realign the crack, then press the mesh or rod into the plastic as you heat. Allow the plastic to mix around the reinforcement for strength. “If it doesn’t mix well, the weld will pop open when it cools or is under stress,” Dors cautions.

How to know if a boat is hot enough?

If your hull didn’t crack on its first run down the river, then its surface is probably fuzzy and whitened. “You’ll know the surface is hot enough when it starts to get shiny and the fuzziness disappears,” Dors says. If you’re using a heat gun, you’ll also need to preheat the welding rod. When welding with a heat gun, lead with the gun and follow with the heated rod. Keep the gun 1 to 2 inches away from the work surface.

How to weld a boat with a welding rod?

Mix the welding rod with the boat material using a stirring motion so as not to let the melted plastic pool . A steady, methodical hand will do the trick if you’re using a welding iron. Just take your time, ensuring the material mixes well, and leave the rest up to the iron.

What is the best welding iron for a boat?

A plastic welding iron may work better since it provides a more focused, consistent heat. If your boat’s manufacturer doesn’t sell poly welding sticks, they can be found at some auto or motorcycle body shops or online.

How to weld a boat with a heat gun?

When welding with a heat gun, lead with the gun and follow with the heated rod. Keep the gun 1 to 2 inches away from the work surface. Mix the welding rod with the boat material using a stirring motion so as not to let the melted plastic pool.

How to cover a hole in a kayak?

So to start, just cut out a flat piece of plastic from one of those items that you’ll use to cover the hole in your kayak. Next, you’ll start cover ing the hole by welding pieces of plastic to your kayak. This is the first of three layers, so you just want to cover the hole. For the next layer, you’ll use wire mesh to give ...

What kind of plastic is used for kayaks?

Most kayaks are made of #2 HDPE plastic, which is the same material that things like five gallon buckets and laundry detergent bottles are made from.

How to keep plastic in place?

Using vice grips will help keep the new plastic in place as you first start to weld it onto the existing plastic. Once you’ve gotten things started, you can position the plastic in place with your fingers or a tool like a screw driver or pocket knife.

Can you put plastic on a kayak patch?

Try to not have any pieces of plastic stick up on the patch and make sure the edges of the patch is flush with the kayak.

Is plastic kit cheap?

The kits are pretty cheap and you likely have the correct type of plastic lying around your house somewhere.

How to repair a kayak?

Heat the repair area. Use a hair dryer or heat gun to heat the kayak (or canoe) plastic so that it is hot to the touch. If you are using a powerful heat gun, be very careful not to heat the plastic too much. Ask Question.

How to know where a crack is in a kayak?

We need to know where the crack is, from inside the kayak or canoe.#N#This can be tricky, so use a pin to poke through the hull so you can mark the hole using a marker pen.#N#When you have marked the holes, you will then know where the ends of the crack are.

How long does it take to repair a crack in a car?

It takes about 20 minutes to repair a crack.

What is a rotomolded kayak?

Rotomolded. Your kayak is built with superior materials and in accordance to stringent quality standards. With adequate maintenance, they will give you years of reliable use But as with most products, they are subject to wear and tear.

What is a pedal boat?

Your pedal boat is built with superior materials and in accordance to stringent quality standards. With adequate maintenance, they will give you years of reliable use. But as with most products, they are subject to wear and tear.

What is TST kayak?

TST* Technology. Your kayak is built with superior materials and in accordance to stringent quality standards. With adequate maintenance, they will give you years of reliable use. But as with most products, they are subject to wear and tear.

Is Pelican International warranty valid?

Pelican International Inc.’s warranty is valid only if the product is used for its intended purposes and for which it was designed and only extends to original purchaser (is non-transferable). This warranty does not cover:

Is a paddleboard good for years?

With adequate maintenance, they will give you years of reliable use. But as with most products, they are subject to wear and tear. If you eventually need replacement parts, technical assistance or product /service information, please contact our Customer Service Department having ready at hand the product’s model name as well as the date and place of purchase along with proof of purchase. For any warranty claim, please consult the section Warranty Claim Procedure.

Is a paddleboard an inflatable?

Inflatable. Your paddleboard is built with superior materials and in accordance to stringent quality standards. With adequate maintenance, they will give you years of reliable use. But as with most products, they are subject to wear and tear.

Is kayak good for years?

Your kayak is built with superior materials and in accordance to stringent quality standards. With adequate maintenance, they will give you years of reliable use .But as with most products, they are subject to wear and tear. If you eventually need replacement parts, technical assistance or product / service information, please contact our Customer Service Department having ready at hand the product’s model name as well as the date and place of purchase along with proof of purchase. For any warranty claim, please consult the section Warranty Claim Procedure.

What is damage to a rotomold kayak?

Rotomold Kayak Repair. Two of the most common types of “damage” to a rotomold are scratches in the hull or pressure indentations (“oil canning”). Such depressions happen when a sun-baked or super-stressed boat tied too firmly to a rack caves in as the plastic is heated or stressed.

What is a kayak made of?

Inflatable/Folding Kayak Repair. Basically most inflatable kayaks and rafts are made of either a synthetic rubber (that used to be called hypalon), or vinyl (PVC). The term “hypalon” is now history. That basically same material, chlorosulfonated polyethylene (CP), is what most kayak hulls would be made out of today.

How to remove snags from rotomold boat?

Scratches and “snags” on a rotomold boat can actually be shaved off. Use a razor-blade or box-cutter type to remove protruding spurs - cleanly cutting them off even with the surface. Shaving the fuzz from an abraded area is often easily accomplished with a cheap, disposable razor ( BICTM) or a surform tool.

How to soften a swollen terrycloth?

TIP: If using boiling water to soften an area, apply 2-3 layers of a terrycloth towel over the damaged area and pour the boiling water down through the towel instead of directly onto the surface .

What is the best tape for kayaks?

TIP: Michael Gray, whose Uncommon Adventures paddling tours uses kayaks in a variety of environments all over the world, says that weather seal tape is a better choice than duct tape for quick sealing holes and other leaks in a kayak.

Can you repair a wooden kayak?

The good news is that if it’s your boat, you’re always a ‘doctor in the house’ who can heal it. Most all repairs to wooden boats require the same tools and goos that were used in its construction. Rough surfaces can be sanded and refinished, broken strips or crushed hull panels can usually be repaired/replaced. It’s not necessarily quick and easy but a good wood-worker can usually bring it back to its original perfection.

Can a kayak crack?

Cracks in Hull/Deck - Today’s materials are virtually bomb-proof even under more extreme on-water conditions. If you’re in your kayak when it’s damaged so severely that a crack is formed, I’d be more concerned about serious injuries to yourself before I’d worry about the boat! However, boats do get dropped, smashed into submerged rocks and blown off racks, so major fractures can happen even to the high-tech stuff. The actual repair “fix” will still be dictated by the particular material. Here’s a synopsis of typical boat damage and the general methods of repair typically made for each of the major kayak materials (with a few TIPs thrown in as well.…)

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