
Step 6: Strengthening the Repair Area
- Sand rough using a coarse sand paper the patch area, then wipe down with denatured alcohol.
- Some tape was applied to keep the epoxy off the parts of the board that were not being repaired.
- A piece of 4oz fiberglass cloth was cut to the shape of the repair that overlap over the seams. Instead of patching just...
- Let the epoxy harden
How do you fix a broken surfboard?
Once the epoxy is hardened, remove the tape. Sand using 180 grit sandpaper to blend the repair area into the existing part of the surfboard. Once the area is blended, sand the whole patch to flatten. Sand the rails by hand as the epoxy there will be thinner than other parts of the repair.
How do you remove epoxy tape from a surfboard?
Once the epoxy has harden, remove the tape from the surfboard. Using a sander with some medium grit sandpaper (120 grit) sand the fiberglass repair area so it blends in with the existing board. Go slowly so you don't sand too much or damage the existing part of the board.
How do you fix a broken epoxy board?
Sand rough using a coarse sand paper the patch area, then wipe down with denatured alcohol. Some tape was applied to keep the epoxy off the parts of the board that were not being repaired. A piece of 4oz fiberglass cloth was cut to the shape of the repair that overlap over the seams.
What is the best way to repair a broken foam board?
This repair method uses epoxy resin and microballoon putty. Instead of epoxy you could use polyester resin or vinyl ester resin, with minor changes dictated by the resin instructions. Remember that unlike epoxy, those other resins dissolve styrofoam. This board is urethane foam so it doesn't matter.

Can a snapped surfboard be fixed?
Introduction: Fix a Very Broken Surf Board Instead of epoxy you could use polyester resin or vinyl ester resin, with minor changes dictated by the resin instructions. Remember that unlike epoxy, those other resins dissolve styrofoam. This board is urethane foam so it doesn't matter.
How do you fix a damaged surfboard?
Surfboard Repair: DIY Steps to Fix a DingYou can also save money in another way. ... Gather the necessary supplies. ... Remove rotten and damaged area. ... Clean the area. ... Protect the surrounding areas with masking tape. ... Fill in the gaps/voids with Q-Cell. ... Sand the area down. ... Glass the repair.More items...
Can you put superglue on a surfboard?
1:2412:32How To Fix Your SurfBoard In Seconds! - YouTubeYouTubeStart of suggested clipEnd of suggested clipUsually when it's a little ding. I just use superglue. Because it's quick easy. And it's prettyMoreUsually when it's a little ding. I just use superglue. Because it's quick easy. And it's pretty strong I mean super glue is pretty strong.
How much does fixing a surfboard cost?
GLASS LAB 2019 DING REPAIR PRICE LISTPUEPSCREASE$150$190NOSE$85$105NOSE CREASE (to 6")$110$145NOSE SNAP (to 6")$140$16014 more rows
What resin should I use to fix my surfboard?
If you use polyester resin on an epoxy surfboard it will eat away the polystyrene core. Epoxy on polystyrene is OK and is the best solution when you're on the road as most repair kits are epoxy based.
How do you tell if your surfboard is epoxy or fiberglass?
How do you tell epoxy from regular boards?, Well to start with look at the manufacturers logos (the “stickers” under the glass work), most reputable board builders will put the word epoxy on most or at least one of these, so READ them all first, if you find the word epoxy on any of these than it is an epoxy… as for the ...
Can you use Gorilla Epoxy on surfboard?
0:003:41How to use Gorilla epoxy to attach a Gopro to your surfboard - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll right this video is going to show you how to quickly epoxy a GoPro attachment to the front ofMoreAll right this video is going to show you how to quickly epoxy a GoPro attachment to the front of your surfboard. First you got to get your epoxy.
Can you repair a soft top surfboard?
Most damage caused to the slick can be repaired in a similar fashion to dings on a typical hard surfboard. Solar cured Epoxy such as Dura Resin or Gorilla 2 Part Epoxy are suitable products as they cure hard so is perfect for the slick side of a soft top surfboard.
How do you reseal a surfboard?
2:2426:01How to repair an old surfboard - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis white stuff is that instant epoxy putty you can get at a surf shop. And if you're in a pinch.MoreThis white stuff is that instant epoxy putty you can get at a surf shop. And if you're in a pinch.
Can you still surf with a ding?
Leaving dings or cracks can allow water to get into the board causing the board to get waterlogged. If you continue to surf on a board and not fix the ding over a long period of time the water will cause the fiberglass to delaminate from the foam causing serious damage to the integrity of the board.
Can you repair a snapped longboard?
0:072:58HOW TO FIX YOUR BROKEN LONGBOARD - YouTubeYouTubeStart of suggested clipEnd of suggested clipI'm gonna cut that out and the third step will be to mount the trucks. On the new longboard put inMoreI'm gonna cut that out and the third step will be to mount the trucks. On the new longboard put in the hole. And then put the bolts and nuts back.
Why does a surfboard turn yellow?
So, why does a surfboard turn yellow? The short answer is: exposure to UV radiation. If the board has been in the sun too much, it's resin and foam can slowly turn from white to yellow.
Can you repair a surfboard?
Do get a specialized repair kit from your surf shop. There are excellent ding repair kits for polyurethane foam boards, and specially formulated UV curing resin for repairing epoxy and polyurethane surfboards. After you've applied the fiberglass and resin, expose it to sunlight to harden.
Can a surfboard be restored?
Whether it's basic repairs or a full restoration, attention to detail is guaranteed. The restoration of vintage surfboards can vary dramatically from board to board. The condition of the board generally defines the restoration process, and can vary from minor cosmetic work to a full strip and re-glass.
Can you resurface a surfboard?
Surfboards are expensive and require upkeep in order to ensure that they stay usable; however, for a fraction of the cost and some hard work, you can refinish your old surfboard and continue to put it to good use.
How do you repair a fiberglass board?
Using a cheap brush, apply a coat of epoxy to the repair area, use a generous amount. Set the blister back into the repair area, if you are using new fiberglass you will want to apply the fiberglass in the patch area and then apply the epoxy. area meets the surfboard, this will help keep sanding down.
How to fix a fiberglass blister on a surfboard?
The fiberglass patch that was cut out was able to be salvaged as it was in excellent shape, however it was convex in shape so it needed to be flattened before being glued back to the surfboard. Using a heat gun the blister was heated gently until it flattened out, a block of wood was used to help keep it level.
What is the last step on a surfboard?
The last step and is optional is polishing, polishing will help blend the repair area in with the rest of the surfboard. I like using an automotive clear coat polish. I use a cloth and apply a little polish and start working at the surfboard, it will take some elbow grease! You can also use a buffer if you have one and will speed things up.
How to soak fiberglass in epoxy?
Using an automotive body filler squeegee, move the epoxy around the board giving it time to soak into the fiberglass. Don't rush this, let the fiberglass get saturated.
How to repair fiberglass blisters?
Determine the area that needs to be repaired and remove the fiberglass. Using a marker the blister was marked where it separated from the foam. Then using a rotary tool with a cutting disc the marked area was cut out, a vacuum was used to keep the dust down while cutting. Don't forget to wear a dust mask to keep the fiberglass dust out of your lungs.
What to do with a blister on a board?
Cut out the bad section of the board, in this case a large blister
How to get rid of dust on epoxy board?
Vacuum to get rid of any dust, avoid touching the board with your hands as they have natural oils that can contaminate the surface causing adhesion issues with the epoxy.
Why do you put tape on epoxy?
Some tape was applied to keep the epoxy off the parts of the board that were not being repaired.
Can a board be damaged?
But damaged doesn’t equal unfixable. Many broken or dinged blades can be resurrected to their rippable forms with a little bit of DIY know-how and elbow grease.
Can you repair a buckled board?
Most of the materials needed to at least repair your buckled board to a rideable condition can be found in compact ding repair kits like this one .
How to fix a cracked board?
Sand down the wrinkly fiberglass where the board got bent and cracked. Cut the dead skin from around the wound. Putty it up. Sand it down. Glass it. This is getting to be a routine.
Why do you use sufboard wax?
The purpose of sufboard wax is to provide a non-slip surface for the feet. So rougher is better. The wax also gets sand stuck to it. If you surf bare-chested your abraded flesh will get embedded in the wax and your nipples will bleed. You'll realize why "a shirt worn while surfing" is called a "rash guard".
What to wear when you break fiberglass?
Wear a respirator, glasses, gloves, and a bunny suit (disposable coveralls) or you'll be itchy and prickly from fiberglass, blow your nose all night, and get a sore throat. (like I did) I used a disk sander with a 50grit disk and a backing pad to feather down the fiberglass skin all around the break.
How to get wax off of a heat gun?
Then soak a new clean rag with isopropyl alcohol and rub down the board to remove any remaining traces of wax.
Can you glue fiberglass skin back down?
Some of the fiberglass skin separated from the foam core. It's possible to glue this back down, but that wouldn't gain us anything since we have to glass the joint anyway.#N#Cut away the dead skin around the wound. Don't rip up any that you don't have to.
Did Joe Roper fix a board?
Ok I'll jump in too. Those that know Joe Roper know he's fixed a few dings and broken board. Without getting into my relationship with Roper, let's say I've had a chance to watch a few repairs. And I've done my share of repairs.
Can you put a broken board back together?
1) No amount of resin or glue putting a broken or buckled board back together will make it stronger. The glue or resin is just there to align and hold the board together and straight.
Can you use paint sticks on a board?
Paint sticks work great sistered alongside the orig stringer, stagger them to minimise the bending hard spot, rout out the foam next to stringer with a sandpaper stick all the way to the other side, sticks can be micro ballooned in on both sides of board if you want. Reinforce the broken rail glass mucho, seems the first damage on a buckled board is at the rails.
Does staggered glass reduce sheer?
opinion. Multiple layers of staggered glass layed into a gentle, consistent bevel (for lack of a better word) will reduce sheer and eliminate new stress points.
Is the stringer snapped on a deck?
The top of the deck looks much better! The stringer isn't snapped but there is some "crumpling" of the glass close to each rail.
What to use to repair a soft top surfboard?
If you are on a surf trip or away from any repair materials and you get a fin cut or small hole in your softboard but really want to keep surfing it, a simple “temporary” soft top surfboard repair trick you can use involves materials you are likely to have on hand: Surf wax (any kind) A lighter. A spoon or metal cup.
Why do surfboards have bubbles?
Delamination or bubbles on the deck of soft top surfboards is a common issue that can occur from over exposure to heat, or even just from age or prolonged use.
What is the best epoxy for a surfboard?
Solar cured Epoxy such as Dura Resin or Gorilla 2 Part Epoxy are suitable products as they cure hard so is perfect for the slick side of a soft top surfboard. If the surface of the damaged area is rough give it a light sand with a relatively fine grit sand paper/block.
What is a bodyboard made of?
Bodyboards look very similar to softboards with their slick bottom and foam decks but bodyboards are generally made of PP (Polypropylene) or PE (Polyethylene), while the softboards are made from EPS (Extruded Polystyrene).
How long does it take for soft top repair to dry?
Ensure the area in question is clean and dry before attempting soft top repairs. Allow 24 hours for repairs to cure and dry before use.
Can you use bodyboard repair kits on soft top surfboards?
1 Do not use bodyboard repair kits for a soft top surfboard repair!
Can you damage a surfboard?
Unfortunately, the reality is you’ll end up damaging all your surfboards more than you like – fin cuts, hitting rocks, dropped in the car park (or maybe in your garage) – they’re all hazards of the sport. As such, gaining the skills necessary to complete your own soft top repair is an important part of the learning experience.
