- Disconnect all winch cables from the bike.
- Disconnect the battery from the bike, or use another battery so that you don’t damage the bike’s electronics.
- Connect the jumper cables to the battery. ...
- Connect the negative cable to one of the terminals on the winch.
- Gently tap the other terminal using the positive cable. ...
How to service your winch?
Winch servicing
- Start by removing the circlip that holds the drum in place then lift the drum off the spindle.
- Remove the pawls and springs from the drum top. Pawls and springs. ...
- Slide the roller bearing assemblies off the centre stem, then remove the white collet that holds the centre spindle in place, and remove the spindle (above left).
How to reverse winch?
- Find Three Anchoring Points: Find three anchoring points that can withstand the weight of winching your car out. ...
- Disengage The Lever To Release Cable: The disengage lever is located outside of the winch. ...
- Pull Out The Winch Cable: Pull out the winch cable from the winch, but don’t pull too much that it causes unnecessary slack.
How to clean a winch?
Tools you’ll need:
- Large flat-headed screwdriver
- Small flat-headed screwdriver (fine enough to get under pawl springs)
- Allen keys
- Plastic mallet
- Spare pawls
- Pawl springs
- Winch grease
- Pawl oil (machine oil)
- 1 inch brush
- Clean rags
How to install a winch on a car?
A Full Guide on How to Install a Winch on SUV
- Open winch installation. In the open version, the winch is mounted on the outside of the bumper as if projecting forward. ...
- Hidden winch installation – maximum aesthetics. ...
- Distinctive Installation Features Depending on the Winch Type. ...
- For an Off-Road vehicle, the installation is provided in the following variants. ...
- Important. ...
Can a winch be rebuilt?
It's remained mostly unchanged throughout its life, although there have been some minor mechanical revisions. Improved electrical components have been incorporated as well. A simple rebuild can turn what looks like a worn-out and wasted winch into a very useful tool.
How do you troubleshoot a winch?
3:447:10How to troubleshoot a WINCH that has stopped getting power - YouTubeYouTubeStart of suggested clipEnd of suggested clipBack over Twitter winches. Go ahead and hook one side up. Now make sure you stand back because whatMoreBack over Twitter winches. Go ahead and hook one side up. Now make sure you stand back because what you're doing is you're bypassing the switch. And you are going to activate your winch.
How do you rebuild an ATV winch?
2:1416:59How to Do an ATV Winch Rebuild - YouTubeYouTubeStart of suggested clipEnd of suggested clipThere's two bolts on each side. Now remove those and then the wench should pull away from theMoreThere's two bolts on each side. Now remove those and then the wench should pull away from the mounting plate okay I've got the power disconnected from the motor.
How do you rebuild a Warn winch?
3:028:56WARN WINCH REPAIR | Rebuilding Warn 9.5XP Winch - YouTubeYouTubeStart of suggested clipEnd of suggested clipInside the end housing and I've put the lever back on with the bolt. Now. Right now it's in theMoreInside the end housing and I've put the lever back on with the bolt. Now. Right now it's in the engaged position. And you can see that this little collar engages. With some teeth cast.
How do you check a winch motor?
0:022:55PS654 Winch Motor Test - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt starts working this motor is good to test that the motor works both directions. We will do thisMoreIt starts working this motor is good to test that the motor works both directions. We will do this in the opposite. Direction. We will jump from f1. To the armature post. And we will put power on f2.
How do you test a winch with jumper cables?
2:343:28How to test winch using 12v battery while off the truck - YouTubeYouTubeStart of suggested clipEnd of suggested clipWhat you want to do is give a 12-volt battery you want to pair a lead from the negative to negativeMoreWhat you want to do is give a 12-volt battery you want to pair a lead from the negative to negative on the bottom of the winch. You want a positive what lead rays they go on to one of the positives.
How does the inside of a winch work?
A DRUM: A drum is circular in shape and allows the wire to be neatly wrapped around it. A spool within the winch allows the drum to rotate in a circular motion, winding the cable in or out. A MOTOR: The motor powers the drum to turn so that it can pull in and wrap the wire around itself.
What oil goes in a winch?
1:282:31DP Winch Gear Oil Change Video 2018 - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou're going to use a synthetic gear lube a mogul SHP 624 or equivalent thanks for all thatMoreYou're going to use a synthetic gear lube a mogul SHP 624 or equivalent thanks for all that information Jeremy.
How do you fix a broken winch cable?
1:0713:25Quick tip #3 How to repair a winch cable - YouTubeYouTubeStart of suggested clipEnd of suggested clipGet those old saddle. And u-bolt clamps pull the cable around clamp.MoreGet those old saddle. And u-bolt clamps pull the cable around clamp.
How does a winch brake work?
The principle is simple, a strong spring pushes a brake disc fitted to the motor shaft against static surface, and therewith effectively locks the motor shaft. With electrical power applied, a strong electro magnet pulls the brake disc away from the static surface, and the motor shaft is free to rotate.
How do you replace a winch motor?
1:299:49Warn Winch Motor Replacement - YouTubeYouTubeStart of suggested clipEnd of suggested clipI was saying before take all your bolts off once you get those off and you get it electricalMoreI was saying before take all your bolts off once you get those off and you get it electrical connections off then you should be able to lift the motor off now if it's stuck from corrosion.
How do you free spool a Warn winch?
0:436:29Why Wont My Winch Free Spool? - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou'll need a pair of welding gloves you'll need a pair of vise grips. Some paper towels you'llMoreYou'll need a pair of welding gloves you'll need a pair of vise grips. Some paper towels you'll probably want your winch controller. And you'll need two pair allen wrenches.
How do you test a winch solenoid?
13:1556:10Winch not working? Here's how to test the solenoid #1471 - YouTubeYouTubeStart of suggested clipEnd of suggested clipGo through the same process again and i'm going to use a battery load tester to apply a load acrossMoreGo through the same process again and i'm going to use a battery load tester to apply a load across these two terminals to see if that bus bar inside will actually carry a load.
How do you jump a winch solenoid?
0:092:17Rewiring and Troubleshooting a Warn M8000 Winch - Part 1 - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd then f2 we're going to jump her directly to power. And what we're going to do is if the winchMoreAnd then f2 we're going to jump her directly to power. And what we're going to do is if the winch motor works correctly it should slow for me.
How do you fix a 12v winch?
1:537:24If Your Winch Stops Working! (12V 4x4 WINCH REPAIR + MAINTENANCE ...YouTubeStart of suggested clipEnd of suggested clipRemove them one by one and sand clean using a bit of sandpaper. Give it a quick hit of electricalMoreRemove them one by one and sand clean using a bit of sandpaper. Give it a quick hit of electrical contact cleaner then refit. And tighten. Properly.
How do you test a winch switch?
The easiest way to test the switch would be to run power directly to the winch, bypassing the switch. If it powers on just fine then there is an issue with the switch or its wiring. You can also check for continuity by removing the switch wires (red is power, black is ground).
What do you need to clean a winch?
Have a small container to hand for the small parts. You’ll need a cleaning agent, a toothbrush, winch grease, and oil. Finally have a manual to hand in case you get lost, and a smartphone to take photos to retrace your steps if needs be. 2. Stripping down.
How to replace a winch pawl?
Replace the pawls and springs into their housings – pinch the spring into the pawl, then slide it down. Just use pawl oil, or light oil, as grease will go sticky and can make the pawl stick. Make sure the gear rings go back in the right way round. Newer winches have rings that are reversible for longer life.
How to keep winch from rusting?
Using a light oil on the wire rope and winch hook can keep rust and corrosion from forming . Operating your winch for a long period of time places an extra burden on your vehicle’s battery. Be sure to check and maintain your battery and battery cables according to manufacturer guidelines.
How to test a winch solenoid?
You can test a winch solenoid by doing bypass test to determine if the problem lies in the switch or solenoid. Use a lead of 12 gauge wire and jump from the battery +12V and contact the green wire on the solenoid. The winch should operate in one direction. Then apply the +12V wire to the black wire on the solenoid.
Do you need to lubricate a winch?
Store remote control in a protected, clean, dry area. Many winches require no lubrication for the life of the winch. However check with your manufacturer’s instructional manual for specific maintenance and lubrication requirements.
What is the most important part of a winch?
Among all of the accessories of a winch, perhaps the most important is the winch cable or rope. The winch cable is the part that gets exposed all of the time. It is also the part that experiences the most tension during a pull. Due to its importance, you might decide to get a winch cable that is of a better quality than the one you currently have.
Where to place sleeve on winch?
It is recommended that you place this sleeve on the end of the cable attached to the drum. This will protect the cable from being damaged by the heat generated by the winch drum during a winching operation. Spooling the winch line.
Can you tie cable to winch drum?
Depending on the material of your cable or on how the manufacturers of the winch designed it, you can have the cable either tied on the winch drum or locked on it by a bore and a bolt. You have to remember exactly how the preinstalled cable is attached to the winch drum.
Do you have to remove the drum on a winch?
These protective covers may be metal plates or bars. Don’t remove the winch drum from the rest of the winch.
Can a winch cable fray?
Winch cables tend to fray and kink when used over time. This is especially true of steel wire cables. These kinks and frays can damage the surface of the winch drum, making it rough. Before you attempt to put the new cable on the drum, sand the burrs and sharp edges on the drum. Sand it to total smoothness.
