
How to Repair ABS Plastic
- Clean the area surrounding the damage thoroughly. Scrub dirt and debris off with a nylon scrub pad and a damp rag.
- Wipe down the damaged area with the cleaner or primer included with the ABS-mending adhesive applied to a rag.
- Cut a piece of mesh 1 to 2 inches larger than a hole, or 1 to 2 inches wide and an inch longer than a thin crack.
- Apply a thin layer of ABS adhesive resin from the kit over the crack or around a hole. ...
- Apply another layer of resin over the repair, allowing it to dry for four hours. Repeat the process one more time.
Can ABS pipe be used to repair broken fairings?
So is standard ABS sewer pipe. Just like ABS pipe can be sealed together so can broken fairings. And the materials needed can be picked up at your local Lowes or Home Depot. Just use ABS cleaner to clear the crack/joint. Then apply the ABS cement. Let it bond together and you are good to go.
How do you fix plastic fairings on a motorcycle?
Clean the fairing with water and a sponge. Use a soldering iron and cable ties (made of plastic) to solder the plastic shut, making sure to properly melt the plastic together. What type of plastic are motorcycle fairings made of?
Can broken fairings be sealed together?
Motorcycle Fairings are generally made of ABS plastic. So is standard ABS sewer pipe. Just like ABS pipe can be sealed together so can broken fairings. And the materials needed can be picked up at your local Lowes or Home Depot. Just use ABS cleaner to clear the crack/joint. Then apply the ABS cement.
What kind of plastic is used for fairings?
Acrylonitrile butadiene styrene (ABS) plastic is commonly used in original equipment sport bikes and certain aftermarket fairing manufacturers due to its strong, flexible and light weight properties. How do you fix scratched fairings? How to Fill and Repair Deep Scratches on a Motorcycle Fairing?

Can ABS plastic be repaired?
ABS Plastic Repair Kit Uses It's more than a glue, it's actual plastic single part resin, applied directly from the bottle, nothing to add or mix up. It air cures in about 24 hours and chemically welds into the plastic being repaired.
How do you repair ABS plastic?
0:064:47How to repair and reinforce large ABS plastic items using ABS slurry.YouTubeStart of suggested clipEnd of suggested clipSo what I ended up going with was using an ABS slurry which is basically pieces of ABS plastic mixedMoreSo what I ended up going with was using an ABS slurry which is basically pieces of ABS plastic mixed with acetone.
Are motorcycle fairings ABS?
Motorcycle side fairings are very expensive; when they crack, you can often save hundreds of dollars by repairing them with products from Polyvance. The fairings on this Kawasaki Concours are made of ABS plastic, the most common type of plastic on motorcycle fairings.
Can you plastic weld motorcycle fairings?
0:019:08Repairing Motorbike Panels: Plastic Welding - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd what does it it's like just fuse the plastics together yeah you're just basically putting inMoreAnd what does it it's like just fuse the plastics together yeah you're just basically putting in another piece of plastic. So go on get was a demo.
What glue works on ABS plastic?
ABS can be joined using common adhesives including "model airplane cement", ABS "pipe cement", all grades of cyanoacrylates including liquid and gel versions of the products, epoxies which harden in 90 seconds to 5 minutes or cure slowly, polyurethanes, and structural acrylic adhesives.
What is the best epoxy for ABS plastic?
Loctite Plastic Bonder is one of the best epoxies for ABS plastic, PVC, acrylic, polycarbonate, FRP, and most other plastics on the market. It provides high impact resistance, is water resistant, and will not shrink or crack. It's also formulated with a fast cure time of only 25 minutes.
How do you fix a damaged motorcycle fairing?
0:564:50How To Repair A Motorcycle Fairing - YouTubeYouTubeStart of suggested clipEnd of suggested clipArea I use a dremel tool but you can use a knife file or sandpaper the area around the damage needsMoreArea I use a dremel tool but you can use a knife file or sandpaper the area around the damage needs to be clean plastic for at least a quarter inch on all sides.
What type of plastic is used on motorcycle fairings?
Acrylonitrile butadiene styrene (ABS) plastic is commonly used in original equipment sport bikes and certain aftermarket fairing manufacturers due to its strong, flexible and light weight properties.
How do you fix broken plastic on a motorcycle?
There is a type of non-solvent glue that works to repair ABS plastic parts called JB Weld. This is actually a 2-part epoxy putty that's made specifically for plastic repairs. Mix the 2 parts together and apply a small amount to the inside edges of 2 cracked ABS pieces with a small brush, then press the pieces together.
Do plastic welders work?
As stated, plastic welding can be very strong and durable if done correctly, but a lot of factors will affect its durability, from material to the experience of the welder. Poor or incorrect welding procedure is often to blame for a drop-in durability expectations.
How do you weld plastic with a soldering iron?
0:416:55How to Weld Plastic with a Soldering Iron - YouTubeYouTubeStart of suggested clipEnd of suggested clipRight in the middle of the crack. And then fold the edges in. And then for more strength what youMoreRight in the middle of the crack. And then fold the edges in. And then for more strength what you can do is we can actually add wire to it I'm going to heat up my soldering iron.
How do you repair fiberglass motorcycle fairings?
7:4715:0110 Easy Steps to Fix your Fiberglass Race Fairings on your Bike - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou'll have approximately 10 to 15 minutes to lay the fiberglass. This is why you have to make sureMoreYou'll have approximately 10 to 15 minutes to lay the fiberglass. This is why you have to make sure you have everything ready prior to mixing your resin in the arner.
Does Gorilla glue work on ABS plastic?
But even if you want to repair ABS plastic, an epoxy resin adhesive is the tool of choice. There are several epoxy adhesives on the market. We tested several and chose our favorite: the Gorilla brand's two-part epoxy syringe. This is a strong and permanent adhesive that cures quickly and will dry to a clear finish.
Can you melt ABS plastic together?
ABS Glue. ABS glue is great for welding two ABS parts together, and is better than using other adhesives, even super glue. ABS glue melts the two pieces, fusing them together into one strong piece instead of two glued pieces.
Can you use JB Weld on ABS plastic?
Plastic & PVC, Fiberglass, Glass, ABS, Composites, and Vinyl. SteelStik is a hand-mixable two part epoxy putty stick that is steel reineforced and non-rusting allowing for quick repairs on anyhing made of metal and more!
Can ABS plastic be welded?
Many plastics, including ABS can be chemically welded. The result will be as strong as the original plastic. Thin parts may not have much surface area to join, and you may see a visible "melt" line at the repair. Joining broken parts is essentially the same process as building things with a material like Lucite.
How to put fairings together?
Fit the pieces together using masking tape applied to the outside of the fairing to keep all of the pieces together. Take care to fit the pieces as close as possible together. When all of the pieces have been put together turn the fairing over and make sure all of the paint, dirt and grease has been removed.
How long does it take for reinforcing strips to cure?
After the filler cement has been applied the fairing should be left undisturbed in a warm area for 24 to 48 hours. The filler cement is cured when hard and solid to the touch.
Can you use fiberglass body filler over paint?
The filler cement can be used as a body filler as long as you are not putting it over painted or dirty surfaces. Do not use a large amount of fiberglass body filler because it does not flex well and will crack. Spot putty may be used after the piece is primed.
How to work with ABS plastic?
Work with ABS-plastic resins only in a well-ventilated area, such as outdoors. Wear a vapor mask to avoid breathing in fumes of harsh chemicals emitted by the solvents in the resin.
How to repair a crack in ABS?
Apply a thin layer of ABS adhesive resin from the kit over the crack or around a hole. Immediately place the mesh atop the wet resin, ensuring the damage is centered beneath the mesh. Quickly brush a layer of resin over the mesh. Allow the resin to dry for up to four hours, or as recommended on the ABS repair-kit packaging.
What is ABS plastic?
You'll often find ABS, a rigid form of plastic, as trim on motorcycle or car bodies and RV holding tanks, as well as shower pans. Its rigidity makes ABS plastic prone to cracking under force. While numerous adhesives on the market work for plastics, not all are alike -- some that work on softer plastics such as polystyrene do not work properly on ...
How to clean a plastic sleeve?
Clean the area surrounding the damage thoroughly. Scrub dirt and debris off with a nylon scrub pad and a damp rag. Dry the plastic completely .
Does Hunker repair ABS?
Hunker may earn compensation through affiliate links in this story. A special resin is required for repairing ABS plastic, such as that found on motorcycle trim. You'll often find ABS, a rigid form of plastic, as trim on motorcycle or car bodies and RV holding tanks, as well as shower pans. Its rigidity makes ABS plastic prone to cracking ...
Can you replace a lid with ABS resin?
Replace the lid immediately after using an ABS-repair resin, and between coats, as the solvents in this type of resin evaporate quickly. If too much evaporation occurs, the resin thickens and may be difficult to use without thinning.
Can ABS plastic be used outdoors?
This is normal; the plastic will harden once it cures completely. Work with ABS-plastic resins only in a well-ventilated area, such as outdoors.
How to seal plastic fairings?
Apply aluminum body tape to the backside and use a body spreader to get a good seal of the tape to the plastic fairing.
Why are fairings discarded?
Motorcycle fairings are often discarded because of small cracks in the motorbike fairing. Replacement fairings may not be available or they may be too expensive. We will recreate the missing piece on this side so that it matches the piece on the opposite side. Clean the damaged area.
How to apply Flex Filler?
Mix and apply Flex Filler to the area until the height of the filler follows the contour of the paper.
How to reshape plastifix?
Use die grinders and sanders to reshape the plastifix to the proper shape. Tape a piece of paper to the undamaged piece and use a pencil or a crayon to get a rubbing of the shape. Cut the shape out of the paper and flip the paper over. This is the contour that we need to transfer to the damaged part.
How to remove excess repair material?
Use high-speed die grinder with a cutting burr or a rotary tool with a teardrop shaped cutting bit to remove excess repair material. Continue removing the excess repair material until the desired thickness is achieved.
How to apply Plastifix?
Sprinkle a layer of the PlastiFix powder onto the tape and the repair area. It may help to get the piece as horizontal as possible to keep the powder from running off of the area. Once the powder is applied, squeeze the PlastiFix liquid applicator bottle and apply liquid on top of the powder until the powder is saturated.
How to clean polyvance plastic?
A Polyvance plastic cleaner will help remove these contaminants without attacking the plastic. Use a clean cloth or paper towel and wipe in one direction to avoid recontaminating the surface.
