Repairing Guides

how to repair ac clutch

by Prof. Dovie Casper Published 3 years ago Updated 2 years ago
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Clean and lubricate the clutch shaft and the output gear. Replace the clutch by rotating it clockwise until it clicks into place. Screw the cover back on, reconnect the power supply, and test the compressor. Ac compressor clutch repair kit is used to repair and replace the ac compressor clutch assembly in a truck or car.

Part of a video titled How To Fix Car AC - Compressor Not Working - YouTube
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Off first check to make sure that the clutch turns freely by manually turning it with your. HandMoreOff first check to make sure that the clutch turns freely by manually turning it with your. Hand most ac clutches are designed to turn freely when disengaged. If the clutch will not turn freely.

Full Answer

How much does it cost to replace AC compressor clutch?

The AC compressor clutch is a small part of your AC system, but it can cost a lot of money to replace it. On average, you’re going to have to pay somewhere between $600 and $670 to replace your AC compressor clutch.

How to rebuild an AC compressor clutch?

How to Repair the AC Clutch

  1. Remove the air conditioning accessory belt with the proper size wrench in your wrench set. Disconnect the connector on your compressor's magnetic coil.
  2. Pull the clutch off, and observe the spacers on the shaft behind it. ...
  3. Clean the shaft and other parts thoroughly before installation. ...

More items...

How do you replace AC compressor clutch?

Replace an AC clutch by removing the serpentine belt and the air conditioner belt, unplugging the electrical harness from the compressor, removing the clutch, changing the pulley, and installing the new clutch. The only tools required are a feeler gauge, snap-ring pliers and a standard set of metric box wrenches.

Can the AC clutch be replaced?

This is because certain AC compressor clutches cannot be serviced and repaired. But even if you have an AC compressor clutch that can be repaired or replaced on its own, it’s still going to be too difficult for you to do it yourself. You could hurt yourself or do additional damage to your AC system if you don’t know exactly what you're doing.

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What causes an AC clutch to stop working?

What's Preventing the A/C Compressor from Engaging? One of the reasons why compressors do not engage is because of a low pressure lockout, a poor ground, a bad clutch coil, an opening in the wire to the clutch coil, or simply a blown fuse. There are several ways A/C compressor clutches receive power.

Can you replace AC clutch without removing compressor?

Yes, you can technically replace the clutch without removing the compressor. The reason people suggest doing them together is that when one fails, the other usually isn't too far behind it. It's just a matter of convenience to replace them both since you're already doing most of the same steps anyway.

How do I fix the gap on my AC clutch?

1:122:54WHAT AC A/C COMPRESSOR CLUTCH GAP SHOULD BE SET ATYouTubeStart of suggested clipEnd of suggested clipYou can see how fat that that dude is so what'd you do to adjust the gap guys you either put okayMoreYou can see how fat that that dude is so what'd you do to adjust the gap guys you either put okay more okay more washers like that right now between the shaft. And top part of the clutch.

Can AC compressor be repaired?

In some situations, technicians can repair your damaged compressor. However, if your compressor breaks down completely, it's often safer and more cost-effective to replace the part. Many compressors come with a ten-year warranty, allowing for easy replacement.

Should I replace the AC clutch or the whole compressor?

The primary reason to replace an entire A/C compressor and clutch assembly is for better long-term reliability. The AC clutch pulley might be what needs replacement, but it's likely to have done some damage to the compressor on its way out.

How do you check a AC compressor clutch?

0:021:11How to test AC compressor clutch - easy trick. - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn this case black wire is ground and yellow wire is positive using a pointy tip you can supply 12MoreIn this case black wire is ground and yellow wire is positive using a pointy tip you can supply 12 volts from the battery to the clutch. If the clutch is working properly you should hear and see it.

Can you turn a car AC compressor by hand?

Yes, you should usually be able to rotate a car's air conditioner compressor clutch by hand. It won't spin around at the daintiest touch of a finger—you may need to put a modest amount of effort into it—but it should be spinning.

Should AC clutch spin freely?

Most AC clutches are designed to spin freely when disengaged, and also with the pulley and compressor when those are engaged. If the clutch spins freely at all times, and the compressor never comes on, then it may not be engaging and therefore needs to be replaced.

How do I manually engage my AC compressor clutch?

At the compressor's front side, unplug the single wire connector, take a jumper wire and attach it to the wire that you just disconnected from the compressor. Connect the other end of the jumper's wire to the positive terminal of the car battery. This will enable the compressor to start manually.

What causes car AC compressor failure?

Reason: it may be due to a lack of refrigerant, a clogged expansion tube or refrigerant charging hose, a broken compressor, broken blower motor, damaged condenser or evaporator, or a failed fuse or switch.

Can a leaking car AC compressor be repaired?

0:093:12How to Repair a Leak in Your Car's A/C with Super Seal - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd your condenser the conditioning agents penetrate rejuvenate the rubber components stopping leaksMoreAnd your condenser the conditioning agents penetrate rejuvenate the rubber components stopping leaks in their tracks. While in advance patented chemistry repairs the metallic leaks.

How do I service my AC compressor?

Thus, during an AC repair in Phoenix, you need to take extra care to maintain your AC compressor, such as:Remove Any Obstruction.Wrap the Compressor.Clean the Air Filters Regularly.Engage the High-Pressure Switch.Clean the Condenser Coils Regularly.

How much does it cost to replace AC compressor clutch?

The average AC compressor clutch replacement cost is between $700 and $1000. Labor costs tend to be about $150 to $250, with the new compressor costing $450 to $850. It's not normally recommended to replace the compressor clutch, but rather, install a whole new compressor.

How do I know if my AC compressor bearing is bad?

3:158:19Checking for worn bearings in an AC compressor - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd what was happening was the high-pitched noise that was coming out of it the grinding noise wasMoreAnd what was happening was the high-pitched noise that was coming out of it the grinding noise was these belts working way too hard to turn this and what would have happened eventually.

How do I manually engage my AC compressor clutch?

At the compressor's front side, unplug the single wire connector, take a jumper wire and attach it to the wire that you just disconnected from the compressor. Connect the other end of the jumper's wire to the positive terminal of the car battery. This will enable the compressor to start manually.

Can I just replace the AC compressor in my car?

The gas can be cooled by immersing the coil in water or by a fan. Typically, replacing a compressor should be done by a professional, but you can perform this task at home if you are competent working with your hands. Doing the job yourself can also save you a decent amount of money.

What happens when AC compressor clutch is not working?

When this component does not work properly, the engine does not get the cold air flow – leading to some major complications. Knowing how to manually engage AC compressor clutch will help you skip a visit to the mechanic.

How to manually engage AC compressor clutch when the system is low on antifreeze?

How to manually engage AC compressor clutch when the system is low on antifreeze? Easy. Just adding refrigerant will solve this problem. If your car is compatible with R134a type of refrigerant, attaching a can to the system will override the low-pressure switch and restore the normal function of the compressor clutch.

How does AC flow in a car?

In a few car models, the power of the air conditioning system flows from the AC switch to the fuse before being transmitted to the clutch oil through the low-pressure evaporator temperature. You have to make sure that the compressor has enough oil to function properly.

Why is my compressor clutch rotating?

If only the pulley is rotating, the compressor clutch is having an issue, which could be stemming from several sources – a blown fuse, bad clutch oil, low-pressure lockout, or an open wire in the oil. Put the AC on MAX before checking the compressor.

Why won't my air conditioner compressor engage?

When the coolant level in the system goes down, the low-pressure switch does not allow the compressor to rotate .

Can you add coolant to auto nags?

Adding a can of coolant is the easiest solution. Source: http://www.autonags.com

Can a low pressure switch cause a compressor clutch to go off?

The system’s computer keeps the relay grounded but it can go on and off due to the bad switch. A careful inspection of the system and its components will help you to pinpoint the source of trouble.

What impact does a fuse and relay have on the car AC compressor?

Fuse and relay have a huge impact on the car AC compressor’s clutch not engaging.

Why won't my car AC turn on?

Sometimes the AC belt is loose, which cannot rotate the compressor pulley, as a result, the car AC compressor will not turn ON.

Why won't my car AC compressor work?

Look for the AC compressor connector, it can get broken, corroded or sometimes the compressor ground connection gets corroded, as a result, the car AC compressor will not work.

Why does my AC turn on but not turn off?

Sometimes AC turns ON but due to a clogged air filter, air can not bypass the air filter and you think that AC is OFF.

Is it normal for a clutch to engage and disengage?

Case in point that sometimes a clutch engages and disengages, often it is normal.

How much does it cost to replace an AC compressor clutch?

The average AC compressor clutch replacement cost is between $700 and $1000. Labor costs tend to be about $150 to $250, with the new compressor costing $450 to $850. It’s not normally recommended to replace the compressor clutch, but rather, install a whole new compressor. Because the compressor is one of the main parts ...

How to tell if AC compressor clutch is bad?

The most common symptom of a bad AC compressor clutch is a non-functional or intermittent air condition system. You can also notice loud noises coming from the engine when the clutch is engaging and disengaging all the time.

What happens when a compressor clutch breaks?

When the compressor clutch breaks, the bearing inside the compressor can become damaged as well. While it’s not common to see fluid leaking through the front seal because of a failed AC compressor clutch, it’s not unheard of. Look at the compressor to see if there are any signs liquid is leaking out through the front seal.

What causes a compressor to make a noise?

If the clutch or other moving part starts to fail or seize, noises are a common complaint. However, a worn-out or leaking bearing can also create a high-pitched squealing sound. On the other hand, a seized bearing is going to create a grinding noise.

Why does my compressor keep failing?

A damaged clutch causes the compressor to malfunction, as it becomes unable to regulate the refrigerant flow. Of course, the higher cabin temperature could also be related to a lack of refrigerant, so it’s important to properly diagnose the system.

How to get a compressor clutch to kick on?

If your electromagnet is good, the compressor clutch will kick on. Remove the positive wire to release the clutch.

What is the function of an AC compressor clutch?

The Function of an AC Compressor Clutch. The AC compressor clutch is responsible for converting energy from the engine and delivering it to the compressor. When you turn on the air conditioning, the clutch engages and begins spinning to transfer the power. The compressor clutch also keeps the air conditioning from running constantly.

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