Repairing Guides

how to repair ac condenser

by Prof. Clay Kassulke III Published 3 years ago Updated 2 years ago
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Car Air Conditioner Repair: Fixing the Condenser

  1. Familiarize Yourself With Your Car Air Conditioning System. ...
  2. Learn the Air Conditioning Process. The process begins with the compressor putting the refrigerant under high pressure and sends it to the condensing coil.
  3. Check for Corrosion and Motor Damage. ...
  4. If You Cannot Handle the Job Yourself, Call a Professional. ...

Part of a video titled How To Replace a Leaking AC Condenser - YouTube
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Before you put the new condenser on put about an ounce and a half of PEG oil in it cuz the oldMoreBefore you put the new condenser on put about an ounce and a half of PEG oil in it cuz the old condenser had some oil in and you don't want to run the system long just pour it right in the hole.

Full Answer

How much does it cost to repair an AC condenser?

The cost can therefore vary depending on what exactly has failed. Whether the AC unit is under warranty is another major factor. As of this writing, the average AC condenser repair and replacement job costs about $650 if you have a warranty, and about $1300 if you don’t. Here’s a quick breakdown of the average costs:

How hard is it to replace an AC condenser?

Replacing the air conditioner condenser is a job for a trained and certified technician, not the average do-it-yourselfer. The condenser is not simply a bolted-in part that can easily be swapped out, but is integrated throughout the cooling system.

How to replace the AC condenser?

Replacing major AC system components such as a condenser may seem like a daunting task but it can be completed with a bit of help. This repair pays off in the long run as not only is it much more tolerable with functioning AC, the AC system can actually keep you safe if the vehicle breaks down in a hot environment.

How do you clean AC condenser?

Tools for Cleaning Car’s AC Condenser

  • Screwdriver. This tool is used to remove some screws to be able to detach the bumper and access the car’s AC condenser easily.
  • A Shop-vac. This brush is used to remove debris stuck in the condenser. ...
  • Coil cleaner. With this, you’ll be able to get rid of the grease and grime from the condenser. ...
  • Garden hose. ...
  • Protection pieces. ...

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Can you repair AC condenser leak?

Fortunately, fixing an AC condenser leak is fairly easy! There are two approaches, depending on the size of the leak. For smaller leaks, you can patch the hole. For larger leaks, you might need to replace your entire condenser.

How much does AC condenser repair cost?

Cost of replacing an air conditioner condenser For a typical 1.5-2 tons of air conditioner, the total cost can be approximately $1,050-$1,450 with installation charges. Depending on the size of your AC system, replacing the condenser can cost anywhere from $796 to $2,800.

How do you fix a condenser?

0:587:17Soldering AC Condenser to repair small Pinhole Leak - YouTubeYouTubeStart of suggested clipEnd of suggested clipSticks you don't have to use a power brush a regular wire brush will work. Next step i'm going toMoreSticks you don't have to use a power brush a regular wire brush will work. Next step i'm going to apply a light coat of flux to it.

How do you seal a leaking condenser?

3:465:55How to repair an Air Conditioning condenser leak - YouTubeYouTubeStart of suggested clipEnd of suggested clipOkay when you braise this thing you want to put braze around the entire piece of tubing because theMoreOkay when you braise this thing you want to put braze around the entire piece of tubing because the tubing did split. Probably from fatigue so ah the braze is much stronger than copper.

Can a AC condenser be fixed?

If a condenser is damaged, the refrigerant leaks out and the air conditioning system stops working. A damaged A/C condenser cannot be repaired and must be replaced.

Is it worth replacing condenser on AC unit?

Replace the condenser – The condenser unit is the outdoor cabinet of components, including the compressor, fan, and condenser coil. This is less expensive than a full AC replacement, but we don't recommend it unless your current budget restricts a bigger job.

Can you solder an AC condenser?

Silver soldering the copper lines to an air conditioner's condenser unit is not rocket science, but it does require attention to detail. The refrigerant flowing in the inlet line is under extremely high pressure, and the slightest imperfection in the soldered joint will allow the freon to escape into the environment.

Can I use JB Weld on AC condenser?

1:428:43how to fix ac condenser with jb weld quick fix (2005 sprinter) - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt's great so it dries. Same thing on the other side. So we mix it pretty good now let's apply itMoreIt's great so it dries. Same thing on the other side. So we mix it pretty good now let's apply it put it inside the pores as much as possible squeeze in back in those nostrils.

What causes AC condenser to leak?

The thing you should be concerned about most with your condenser coil is a leak. Leaks are most often caused by corrosion. What causes the corrosion could be a multitude of things. Any household water that contains fluoride could cause corrosion, as could many acidic products like cleaning products, paint or adhesives.

How do I know if my AC condenser is leaking?

Here are a few ways HVAC professionals might identify leaks in your system.Soap bubbles. Soapy water applied to the suspected refrigerant leak will bubble up and give the location away.Ultraviolet (UV) dye. Dye is added to the refrigerant, and a special UV light is used to find leaks. ... Electronic leak detectors.

How do you know if your AC condenser is leaking?

If your AC condenser is about to experience failure, you may notice one of the following warning signs:Loud and abnormal noises coming from the unit.Significantly reduced cooling capability from the unit.The unit is leaking a noticeable amount of fluid past the typical amount of condensation.

How do I fix my aluminum AC condenser?

1:072:18Aluminum HVAC Repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipHere's how to perform a repair. Clean the repair area to remove any dirt. And oil that may preventMoreHere's how to perform a repair. Clean the repair area to remove any dirt. And oil that may prevent the brazing filler metal from adhering to the surface slightly preheat the area to be repaired.

How long do AC condensers last?

15 to 20 yearsWhile every unit is different, and every homeowner has a different understanding of when their central air conditioner is broken beyond repair, it's fair to say that, with proper maintenance and care, you can expect a good 15 to 20 years of cooling from a new high efficiency air conditioning system.

How long does it take to replace AC condenser?

4-8 hoursHow long does it take to install a condenser unit? On average, it takes 4-8 hours to install or replace an entire central air conditioning unit.

Is a condenser and compressor the same thing?

The compressor works with the condenser in air conditioning units to release heat into the outside air. Its job is to pressurize the refrigerant. The process not only increases the heat of the refrigerant but also pumps the fluid through the system. You can think of the compressor as the heart of an A/C system.

What is an Air Conditioner Condenser and How To Repair?

AC Condenser Repair GuideUnderstanding an Air Conditioner Condenser and How to Repair ItAn air conditioner condenser is responsible for cooling dow...

What are signs of a bad AC condenser?

The five biggest signs your AC condenser is failing are:Loud or unusual noises coming from the condenser (such as growling and clattering).Much low...

How much does it cost to replace an air conditioner condenser?

Replacing the condenser in your AC system can cost anywhere from $796 to $2,800 depending on the size of the unit. This is before the cost of hirin...

Should I repair my air conditioner condenser or replace it?

When your air conditioner condenser breaks or stops working the way it should, you may be tempted to see if you can have it repaired rather than re...

How long does it take for an AC unit to reset?

AC units and thermostats have built-in delay features when they're shut down and then repowered. The delay can be as long as 10 minutes. And, if you've subscribed to an energy-saving device from your local power utility, the unit can take even longer to reset. If you've installed the parts shown and reinstalled the disconnect block, repowered the circuit breaker, turned on the switch at the furnace, moved the thermostat to AC mode and lowered the temperature below the indoor temperature, and the unit doesn't fire up after 30 minutes, it's time to call a pro.

How often should I replace my AC contactor?

Even if your AC contactor is working, it pays to replace it every five years or so. Unscrew the old AC contactor before removing the wires. Then move the wires to the new unit ( Photo 6 ).

What is the A coil on a central air conditioner?

Central home air conditioner service systems consist of two major components: a condensing unit that sits outside your house, and the evaporator coil (often referred to as an A-coil) that sits in the plenum of your furnace or air handler. The refrigerant in the A-coil picks up the heat from your home and moves it to the outdoor condensing unit. The condensing unit fan blows outside air through the condensing coil to remove the heat. The condensing unit houses the three parts replaceable by a DIYer: the AC contactor, the start/run capacitor (s) and the condenser fan motor. The condensing unit also houses the compressor, but only a pro can replace that. The A-coil has no parts that can be serviced by a DIYer.

What to do if compressor doesn't start?

If the compressor starts but the fan doesn't, the fan motor is most likely shot. Shut off the power and remove the screws around the condenser cover. Lift the cover and remove the fan blade and motor. Reinstall the blade and secure the cover. Then repower the unit and see if the fan starts.

What does a blown fuse on a condensing unit mean?

Many disconnect blocks contain two cartridge fuses. Check them before you proceed with repairs. A blown fuse is a sign of a failing part inside the condensing unit. So don't just replace it and think you've solved the problem. Instead, replace the parts, install new fuses, and fire up the unit. If it blows again, call a pro—you've got more serious issues.

Do AC units have capacitors?

All air conditioning service units have at least one capacitor. The capacitor stores electricity and releases it during compressor and condenser fan startup to give both motors an extra jolt of power. And it smooths out voltage fluctuations to protect the compressor and condenser fan motor from damage.

Can capacitors degrade over time?

Capacitors can degrade slowly, providing less startup power over time. Or they can fail in an instant. Gradual capacitor failure can go unnoticed for a long time, stressing the compressor and condenser fan motor windings, resulting in their early failure.

How does an AC condenser work?

It converts the refrigerant gasses into liquid form with the help of the compressor. The process cools the refrigerant , releasing all the heat it collected from inside the home. All an AC system parts work together seamlessly to make this complex machine function.

Why does a condenser coil leak?

Condenser Coil Leak Repair. Leaks within faulty tubes and seals are common reasons for condenser failure. The component’s tubes can rupture, get punctured or become brittle and break apart. The seals can wear and break down after extensive use.

What happens if your AC coil is damaged?

Damaged Coil. A damaged coil is one of the most severe problems an AC condenser can have. A variety of things, including debris, impact and corrosion, can damage a coil. Because this is such an integral part of the overall component, a damaged coil instantly compromises the entire AC unit.

How does a compressor work?

The compressor pressurizes the refrigerant into a gas, pushing it along the systems cooling loop. The condenser converts it to a liquid. During this process it cools, giving up its stored heat. The evaporator absorbs the heat from inside the house as the liquid “evaporates” into a gas in the evaporator coil.

What is coil replacement?

A coil replacement is one of the most significant AC condenser repairs. Not only is this a very expensive part, but some coils can also be hard to get, depending on the model.

How much does it cost to replace an evaporator coil?

Replacing the evaporator coil costs $600 to $2,000 depending on the type, brand and how difficult it is to access. The evaporator does what the condenser does in reverse. It allows the liquid to evaporate into a gas and simultaneously collects heat.

How much does an HVAC technician charge?

HVAC technicians charge anywhere from $50 to $150 per hour. Repairs typically involve replacing or fixing one or more parts that make up this complex component. This guide covers the costs, repairs and other factors of a condenser coil.

How much does it cost to replace a condenser?

When it comes time to replace your condenser, the price depends on the type of vehicle you have. It’s typical to spend between $200 and $600 for the parts, including refrigerant. If you can’t perform the repair yourself, you are also looking at between $200 and $300 for a mechanic to fix it.

How to remove A/C line?

Step 3: Take off the A/C lines that run to the condenser. Make sure you have your eye protection on in case there is any pressure remaining. Remove the o-rings as well. Step 4: Take off the condenser.

Is refrigerant bad for the environment?

Releasing refrigerant in the atmosphere is bad for the environment and can lead to chemical burns. For that reason, most A/C repair jobs aren’t meant for DIY projects but rather left for certified professionals to handle.

Is it illegal to vent refrigerant into the atmosphere?

When operating, it runs at several hundred PSI and can cause serious injuries and blindness if the refrigerant gas isn’t contained properly. Not only that, but it is illegal to vent refrigerant gas into the atmosphere. Anyone working on A/C systems must have a license, specialized training and certification.

Introduction

There's nothing worse then having your air conditioner fail in the sweltering summer. To prevent this, be sure your AC condenser is free of dust, dirt and other debris.

Project step-by-step (5)

Disconnect the service at the AC condenser by pulling the plug connector in the power box, or flip the AC breaker switch off in your main breaker panel.

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