Repairing Guides

how to repair ac ducts in attic

by Yasmeen Bartell Published 3 years ago Updated 2 years ago
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  • Locate the source of the thermal leaks by inspecting the ductwork while the air conditioner is running.
  • Use zip ties to secure any loose ducts to the attic floor.
  • Apply a generous amount of sealant mastic over the thermal leak.
  • Make sure the duct is secure in place and wait for it to dry.
  • Once the mastic has dried, the thermal leak should be eliminated.

How long does it take to replace AC duct?

The minimum time required to replace ductwork in a normal-sized building is 24 to 48 hours. Huge-sized buildings may take 72 to 96 hours. A bigger home might have multiple units which require more time for repair.

When to replace your ducts?

  • There’s a sudden change in temperatures and airflows in certain rooms, and your heating system or air conditioner isn't changing the temperature of your home or office as you would ...
  • You suspect you have substantial mold or mildew in your HVAC ducts.
  • Your ductwork system hasn’t been maintained and your home is very old.

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How much does it cost to replace insulation in an attic?

Cost to Replace Attic Insulation. The cost to replace attic insulation is $2 to $8.50 per square foot, including $1 to $1.50 per square foot to remove old material. You may be able to keep what you have now, if it's dry and in good condition. Most homeowners add blown-in insulation or spray foam on top of the existing material.

How to insulate ductwork in Attic?

Attic insulation will be installed in the attic area, while the roof insulation is installed on the actual roof slope above and below the rafters. While adding or upgrading both is the best way to increase your home’s energy efficiency, we suggest insulating attic space if your budget allows for only one.

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How do you fix attic ducts?

5:068:51Attic Duct Insulation Repair and Sealing - YouTubeYouTubeStart of suggested clipEnd of suggested clipOne side of it has a large piece of excess where it's uninsulated the actual paper to allow the tubeMoreOne side of it has a large piece of excess where it's uninsulated the actual paper to allow the tube to butt up together. And then this one to actually go over top. So we can get a solid seal on it.

How do you replace an AC duct in an attic?

5:2424:58HVAC: Installing new ductwork in an attic - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo I will probably make me a metal a rectangle piece of metal duct that will fit around the entire.MoreSo I will probably make me a metal a rectangle piece of metal duct that will fit around the entire. Piece all the way down to the ceiling. And then come out to side of it. With a 16 inch take off.

How do you fix torn ductwork?

7:218:31How to fix tear in ductwork! Easy - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou put your straps around this side then what you want to do is actually pull your installationMoreYou put your straps around this side then what you want to do is actually pull your installation back up. And you want to put another strap on the outside of the insulation holding the connector.

How do you fix a collapsed air duct?

1:113:36HVAC - Collapsed Return Duct - YouTubeYouTubeStart of suggested clipEnd of suggested clipLiner they're up hide peel back this insulation splice the duct back together work the insulation.MoreLiner they're up hide peel back this insulation splice the duct back together work the insulation.

Can I replace ductwork myself?

Ductwork: Choose Your Installer Wisely It is possible to install HVAC ductwork yourself, but it will require research and willingness to pay attention to detail. Be sure to educate yourself on the intricacies of the work so that you can be sure that you do not inhibit the airflow.

Is replacing ductwork worth it?

Yes, and Here's Why. Ductwork is a vital component of your home's comfort, air quality, and energy consumption. You should replace old ductwork as soon as possible to maintain the performance of your HVAC.

How do I rewrap my AC ducts?

5:019:59How to Insulate Ductwork | Ask This Old House - YouTubeYouTubeStart of suggested clipEnd of suggested clipUp halfway between this foil tape and the mastic is actually a product like this it's a foil tapeMoreUp halfway between this foil tape and the mastic is actually a product like this it's a foil tape but on the back.

How do you replace a section of ductwork?

0:355:45How to Replace a Flex Duct - YouTubeYouTubeStart of suggested clipEnd of suggested clipAlready get the helix off. You can pull the wire out of the duct tape we'll just cut it down thereMoreAlready get the helix off. You can pull the wire out of the duct tape we'll just cut it down there and rip it right off it'll come right off we have a nice clean boot to attach to our Flex document.

How hard is it to replace ductwork?

Replacing a small section or sections of HVAC ductwork can easily be done with a bit of knowledge and research, however replacing or repairing an entire HVAC ductwork system might require a higher level of expertise.

What causes duct work to collapse?

Heavy Objects. Heavy items are often stored on the sections of ducts that run through a garage or attic. Over time, this pressure can crush your ductwork and cause it to eventually collapse in certain segments, which leads to lost air. Signs of object damage may include dents, cracks, or gaps in your air ducts.

Can You Use Flex Seal on ductwork?

Flex Seal can be used for ductwork, interior HVAC walls, wood, concrete, metal, etc.

Do you have to open walls to replace ductwork?

0:363:18Should we need to tear open walls and ceilings to replace ductwork?YouTubeStart of suggested clipEnd of suggested clipThe only fix is to tear open the walls and the ceiling. To get at that duct and replace it what say.MoreThe only fix is to tear open the walls and the ceiling. To get at that duct and replace it what say. You. If it's sweating. And it's what it is if it's sweating.

How hard is it to replace ductwork?

Replacing a small section or sections of HVAC ductwork can easily be done with a bit of knowledge and research, however replacing or repairing an entire HVAC ductwork system might require a higher level of expertise.

How do you replace a section of ductwork?

0:004:06How to Replace a Heating Duct - YouTubeYouTubeStart of suggested clipEnd of suggested clipI am going to be replacing the section of ductwork due to corrosion damage. The first step is toMoreI am going to be replacing the section of ductwork due to corrosion damage. The first step is to remove the screws that connect it to the rest of the. System. Next I pull it free then I remove the old

How do you remove old ductwork?

Step 1: Access the Ductwork. If the ductwork is located in a full basement or attic, the work is a lot simpler than if it's in a small crawl space. ... Step 2: Start at the End. ... Step 3: Dismantle Sheet Metal Ductwork. ... Step 4: Remove Flexible Ductwork. ... Step 5: Dispose of the Ductwork. ... Step 6: Save Duct Pieces for Reuse.

What is the AC unit in the attic called?

air handlersMost often, air handlers are located in the attic, basement or a dedicated closet, and may closely resemble the shape of a gas furnace. As its name suggests, an air handler “handles” the air inside your home and delivers warm or cool indoor air throughout your entire home.

How to seal a duct mesh?

Seal the joint: Apply a 1/8-inch thick layer of duct mastic to the mesh with a paintbrush. Attach a paint stick to the brush's handle to reach hard to get to areas. Let the mastic harden, using the manufacturer's recommended dry time, then turn on the air handler and use a hand to feel for drafts.

Can fiberglass duct board be repaired?

Heating and air-conditioning duct systems using fiberglass duct board rarely need maintenance or repair beyond an occasional interior cleaning. Professional duct-cleaning technicians use high-powered vacuums to evacuate dust buildup from the duct's interior surface. While this type of duct withstands moderate abuse, prolonged exposure to excessive moisture contaminates and destroys the fiberglass. Damp sections often dry without any issues, however, due to mold concerns technicians often recommend replacing sections of saturated duct board.

What Is Ductwork

Ductwork is tubing that runs from your HVAC air handler unit to all of the various vents throughout your home. It is buried under insulation to protect it from degrading and developing issues for the air handler. The job of the ductwork is to move hot or cold air through the home so that you can cool the home or warm the home as needed.

How Should It Be Installed

Understanding how your ductwork should be installed is a great way to follow up with your local HVAC contractor. You want to make sure they don’t miss any steps with a repair or new installation. Let’s take a look at the most important parts of completing this project.

How Much Does It Cost

Getting your ductwork replaced can be a large task for some. The size of the home can determine how much ductwork you actually have. The national average cost to replace ductwork can range from $500 to $2,000. Keep in mind that new attic insulation might be needed at the same time. The cost range for attic insulation can run you $1,700 to $2,100.

Other Recommended Maintenance

While your ductwork is being installed have the company check the entire HVAC system. You might want to know why the air conditioner is leaking water. There could be various reasons, so understanding this ahead of time allows you to ask the professionals the right questions and complete your projects.

When Do I Call A Professional

If you are experiencing some HVAC system issues, one of the many areas to check is your ductwork. Keep in mind that calling on a professionally licensed HVAC contractor is your best bet. They can come out and evaluate your HVAC system and determine how much new ductwork you might be needing.

Conclusion

Getting your HVAC system serviced and repaired happens at the worst times. Knowing who to hire in this case is important. Make sure that not only will the ductwork be installed correctly, but it will also last as long as you do in the home. As long as rodents and infestations don’t eat your ductwork, you can count on the ducts to work for a while.

How to check ducts in a house?

One Tangible Way to Check Your Ducts. Once you’ve done a vent-by-vent inspection of your home as mentioned above, you can also do a room-by-room inspection. Here’s what you need to do: Turn on your HVAC system so you have air running through the vents. Shut all the interior room doors.

Why are my ducts under insulation?

Inadequate insulation forces the HVAC system to heat or cool the ductwork before the proper air temp can be reached.

Why is there no air coming out of my HVAC vent?

Little or no airflow from the vent. When the HVAC system kicks in but you feel no air coming from the vent or register, you have a problem. Either something is blocking the duct or the duct is compromised. Air filter gets dirty quickly. You should change your air filter periodically, but you shouldn’t have to change it monthly.

What happens if you have a wrong size duct?

When you have the wrong-size ducts, the joints and seals may not connect tightly, and you end up with a leaky air duct system. As a result of a leaky system, the HVAC system could suffer from extra stress. Additionally, these ducts will eventually crack and leak.

How to tell if ducts are bad?

Single rooms or too warm or too cold when the rest of the house is fine. If you have a single room that consistently a different temperature than the rest of the house, you may have a problem with the ducts feeding it conditioned air. Noticeably high utility bills in winter or summer months.

What is an air duct?

Air ducts are the big tubes that bring conditioned air, be it heated or cold, to a room. They’re the roadway that conditioned air travels on. When the road is clear of debris with no detours such as holes in the tube, your HVAC system does its job efficiently. But when debris such as Cheerios, barrettes, and small toys block the road, ...

How to check if air is moving in your home?

Look in your crawl space, your attic, and your basement, and check your ducts. Look specifically for holes, crushed ducts, or missing ducts. Turn on your HVAC system and see if you can see air moving where it shouldn’t be.

Why is it important to have ducts in a conditioned room?

This recommendation helps maintain comfort in the home. With ducts in conditioned space, slower moving air reduces the resistance to air flow , which is a good thing. When ducts are in an unconditioned attic, the air inside picks up heat in summer. The more slowly the air moves through the duct, the more the temperature of the conditioned air will rise. Moving the air faster spreads the heat gain across more air with less temperature rise in each cubic foot. So design the duct system for faster air in this case.

How hot is the attic?

Attics get very hot. On a sunny summer day, the air temperature in an unconditioned attic can get up to 120° F or even a bit higher. But what you may not know is that attics aren’t uniformly hot. The hottest part of an attic is the highest part. The coolest is down near the attic floor.

Do HVAC ducts need to be in conditioned space?

A lot of people have gotten the message that ducts for your HVAC system— and the system itself—should be in conditioned space. Researchers at the National Renewable Energy Lab (NREL) studied the effect of ducts in an unconditioned attic and found they add 25% to the cooling load in hot climates. In their study, the NREL team assumed the ducts were sealed well. New homes that have to pass duct tests are often sealed well, but the reality for many duct systems is that they’re leaky. In addition to the losses associated with the leakage, unbalanced duct leakage creates other problems . So, get those ducts out of an unconditioned attic if at all possible.

Should the air handler be low in the attic?

For the same reason you want the ducts to be low in an unconditioned attic, the air handler should also be low in the attic. The furnace and air conditioner shown below are vertical, with the supply ducts at the top.

Can reflective roofing reduce heat?

Much of that heat makes it into the attic, but reflective roofing can reduce it tremendously. [Photo by Cameron Taylor, used with permission.] Yeah, ducts in an unconditioned attic are often a big liability.   They require you to get a bigger air conditioner and spend more on your heating and cooling bills.

Can an air handler be installed vertically?

Air handler (furnace & AC) in an unconditioned attic installed vertically. A horizontal air handler in an unconditioned attic should be installed as low in the attic as possible, for the same reason the ducts should be low in the attic.   The photo in the insulation section below shows a horizontal air handler. 4.

How to seal a duct leak?

With the furnace fan running, you can feel air escaping the duct. Once you’ve found the leak, use foil duct tape to cover the gap and seal the leak. For an extra layer of protection, use a paintbrush to apply a coat of duct mastic. This thick, sticky material will dry ...

How do I seal a hole in my HVAC ductwork?

Feel it up and down and check for drafts that indicate escaping air. Seal Leaks: Turn off the fan and apply special metallic foil tape over the hole or gap. Don’t use standard duct tape, since the adhesive will come loose over time.

Why is there a leak in my HVAC ductwork?

Leaks in HVAC ductwork allow air from your furnace or air conditioner to escape. That’s a problem because it wastes energy and raises your home’s heating and cooling costs. Fortunately, fixing this problem couldn’t be easier, and it requires minimal expense. Locate Leaks: Turn on the HVAC fan and touch the ductwork.

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