Repairing Guides

how to repair aluminum alloy rims

by Ms. Letha Hilpert Published 3 years ago Updated 2 years ago
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High-level Steps:

  • Prepare work area & alloy wheel
  • Clean/degrease
  • Strip-off the polyurethane clear-coating and any paint from the whole wheel
  • Sand, as needed, inside the holes for the lug-nut
  • Sand between spokes
  • Sand center, spokes and rim with low-speed sander-polisher and full range of grits
  • Aluminum polish until shiny
  • Either wax or de-wax/degrease & coat with crystal clear paint
  • Remount tire

Part of a video titled How to Repair Wheels with Curb Rash and Scratches - YouTube
6:36
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So perfect step 2 of using the metal reinforced body filler to fill all the little scratches on theMoreSo perfect step 2 of using the metal reinforced body filler to fill all the little scratches on the surface.

Full Answer

How to clean and Polish aluminum rims?

Use a clean cloth to wipe the wheel dry.

  • Take your polisher and attach a medium-heavy cutting pad. Apply a heavy-duty compound to the wheel and then use the polisher to smooth and spread the polish around the wheel. ...
  • Remove the pad and swap it for a Light-Medium pad. ...
  • Remove the pad and swap it for a Finishing pad. ...

How much does it cost to fix a bent rim?

Whenever you notice a bent in your rim, engage the services of a mechanic to get it to fix. This often cost $75 or less which is cheaper than replacing a rim. Always check with your mechanic to inquire if it’s something they can do before making any purchase.

How to restore aluminum rims?

  • Alternatively, working with the tire off and on the ground works too. ...
  • Protect valve stem If the valve stem is longer than most, consider yourself lucky — you can carefully push it back and put a stick between it and the insides ...
  • Tires — unless replacing your tires, you may want to mask them or have them removed from the rims. ...

Who can fix aluminum rims?

  • Many kinds of aluminum cleaner and polish are skin and eye irritants. Wear rubber gloves and protective eyewear while cleaning and polishing.
  • Two common, non-acidic aluminum wheel cleaners include SONAX Wheel Cleaner Full Effect and Detailer’s Pro Series Wheel Cleaner.
  • Certain cleaners may require a special procedure to be effective. ...

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Can you fix aluminum alloy wheels?

Contrary to popular belief, alloy wheels can be repaired assuming they aren't completely bent out of shape and ruined. Small scratches dents can be repaired, and in some cases, even slight bends can be straightened up for no issue.

How do you repair damaged aluminum rims?

0:2614:05How to Repair Rims with Curb Rash or Scratches - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo just get soapy water whatever you want to use in. This case I'm just using dish soap and waterMoreSo just get soapy water whatever you want to use in. This case I'm just using dish soap and water you want to remove as much dirt as possible. So you have a clean rim to work on.

Can cracked aluminum rims be repaired?

Most cracked aluminum rims can be welded if the damage is not too severe. Our team will ensure the crack is sealed and that the repaired wheel provides stability to your vehicle. Our team can also paint or powder coat your rims restoring them to their original condition, or to give them a more customized appearance.

How do you restore aluminum alloy wheels?

High-level Steps:Prepare work area & alloy wheel.Clean/degrease.Strip-off the polyurethane clear-coating and any paint from the whole wheel.Sand, as needed, inside the holes for the lug-nut.Sand between spokes.Sand center, spokes and rim with low-speed sander-polisher and full range of grits.Aluminum polish until shiny.More items...

How can I repair alloy wheels at home?

1:2517:10How to Fix and Paint Kerbed Alloy Wheels at Home - YouTubeYouTubeStart of suggested clipEnd of suggested clipMix up some body filler you don't need special wheel filler. But you might need filler designed forMoreMix up some body filler you don't need special wheel filler. But you might need filler designed for deep cracks if your damage is.

Do it yourself rim repair?

0:4812:04Fix Curb Rash Wheels at Home - Tutorial - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd what we're going to do is utilize different levels of sandpaper. We're going to sand down eachMoreAnd what we're going to do is utilize different levels of sandpaper. We're going to sand down each one of these problem areas to a nice smooth finish.

Can you JB weld a cracked rim?

1:0513:39How to fix a cracked wheel/rim using JBweld - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd we use some jb weld the good old-fashioned jb weld with hardener. So both separate chemicals youMoreAnd we use some jb weld the good old-fashioned jb weld with hardener. So both separate chemicals you can buy the GPL that has both in one tube.

Can you weld an aluminum alloy wheel?

The skill of the welder: Aluminum alloy must be welded with a process called TIG (tungsten inert gas) welding. Aluminum wheels that are MIG (metal inert gas) welded are a disaster. The bead is much thinner and weaker, and the process burns the heck out the surrounding alloy, weakening the entire area around the weld.

What JB weld is best for aluminum?

For a reliable aluminum epoxy that can handle medium- to heavy-duty jobs, the J-B Weld KwikWeld epoxy has a 5,020 PSI rating and withstands temperatures of over 500 degrees Fahrenheit, making it an ideal option for cars, RVs, and boats.

How to put alloy wheel on tire?

Find a garage with a concrete floor for the best results. Place a piece of cardboard down and then place your tire on top of it. To hold the alloy wheel in place, place it on top of the tire and push it down so it inserts slightly into the center hole.

How to lubricate a rim?

Before you pry off your rim, lubricate its outside edge where it meets the wheel. If your lubricant is in a spray can, hold it about 1 inch (2.5 cm) over the circumference and apply it. For jar lubricants, apply it to the same area using a cloth.

How to clean corroded wheels?

Spray the cleaner onto your wheels and focus on the corroded areas. Afterward, let your wheels sit for about 10 minutes. Once the pre-cleaner has had enough time to set in, brush the corroded areas with a wheel brush. Wipe in circular motions and focus your efforts on the areas with the highest amount of corrosion.

How to clean a wheel?

2. Dry the wheel using a microfiber cloth. Firmly scrub the surface of the wheel until it is completely dry. Always use a soft microfiber cloth to avoid damaging the finish of your wheel, and avoid air-drying your wheels to prevent spots from forming.

How to repair a sagging wheel?

1. Clean the area surrounding the damage with paint thinner. Purchase a non-acidic cleaner and apply it to a clean microfiber cloth or soft-bristled detailing brush. Scrub the damaged areas of the wheels with your cloth or brush by moving it in small circles.

How to read alloy wheel temperature?

From the inside, apply the blow torch at a 45-degree angle, moving side to side over the bend. Continue this motion until the alloy wheel reads 302 °F (150 °C) on the thermometer.

How to prevent oxidation on alloy wheels?

6. Apply wheel wax to prevent further oxidation. Dip your foam applicator into wheel wax and rub it directly onto your alloy wheels. Be sure to apply a generous amount and spread it evenly over the entire alloy surface.

How to fix scratches on alloy wheels?

If you want to fix scratches in an alloy rim, start by cleaning the rim thoroughly, then covering the 1 to 2 inches of tire above the rim with masking tape. Once the tape is in place, smooth out any scratches or dents with 240-grit sandpaper, making sure to wipe off any dust from the sandpaper with a dry cloth.

How to make a car rim last longer?

Inspect your rim for damage. To make your repairs last longer, you'll want to clean the rim thoroughly before you start. Check the rim for any scratches, dents, or other dings that you'll need to fix later on.

How to get paint to stick to rims?

Spray a metal alloy primer over the damaged area. A primer will help the paint look more natural and allow it to stick to your rim better. Stand 6–8 inches (15–20 cm) away from the rim and spray the damaged area in sweeping motions. A single coat of primer is enough to help the spray paint stick evenly.

How to smooth out a sanded rim?

Rub any scratches and small dents with the sandpaper to smooth out any rough edges. Hold your sandpaper over the damaged area rub it back and forth across the surface. Continue sanding the rim's damage until the scratches or dents feel smooth instead of rough. Wipe off any dust from the sandpaper with a dry cloth.

How to fix scratches on a tire?

1. Cover the tire with masking tape. Apply masking tape to your tire behind the rim and 1–2 inches (2.5–5.1 cm) surrounding it As you sand the scratches away and apply paint to cover your repairs, this will keep anything from getting on your tires.

How to get dirt off a car rim?

Dip a washcloth in paint thinner and coat the rim lightly in paint thinner. Apply pressure as you rub the area until the dirt comes off. Wear gloves and a respirator while handling paint thinner as a safety precaution. ...

How to get paint off a tire?

2. Mask your wheel with tape and kraft paper. Wrap your tire and any areas of the rim you won't be painting with kraft paper, and secure it down with masking tape to make it stick. Metallic spray paint can be tough to remove, so protecting as much of your wheel as possible will prevent accidental staining.

So, Should you repair the Rim or replace with a new one?

Well, honestly- as long as you can make sure what is the grade of cast aluminum & choose a suitable matching welding consumables, you are good to go with a welding repair.

First, which welding process is best for repair?

To be precise and cut the long story short- I will recommend to use only Gas Tungsten Arc Welding (GTAW) or also called TIG welding. The obvious reason is- TIG produces weld joint of very high quality and highly clean welds although very slow welding process. But, finally what matters is the welding quality in critical weld repairs.

TIG Welding Rod for cast aluminum rim or wheel repair

In the USA, Canada, Europe and Japan AlSi7Mg0.3 is used mainly as the cast aluminum alloy material. ER5356 TIG wire is best suited for welding these grades as well as many other cast aluminum & forged aluminum rim grades used for the rim & wheel making.

Steps for repairing the crack in cast rim

First most important step before you commence the repair work is to identify the crack by its origin point and end point. Next, arrest the crack by drilling small diameter holes (let say around 4 to 5 mm) at these points so the crack will not propagate further due to grinding or any hammering stresses as shown in the below picture.

How long do you leave polyurethane on a tire?

Leave on for a good 15 minutes. You may even see in come off in sheets. Wet the tire rubber first and then hose or power-wash-off the stripper, including any residue off the driveway or any other valuable surface. Rinse, dry & repeat, as needed to remove all of of the polyurethane coating.

Can you use crystal clear paint on a wheel?

Either wax all wheel surfaces (used Mother’s® carnauba wax over the entire wheel) or degrease and coat with crystal clear paint. Regardless of which you do to the front, it is probably a good idea to use crystal clear paint on the back side of the wheel if you stripped the polyurethane away.

Do you need to put lug nuts back when lowering a jack?

If jacked, to get around the issue of protruding lug nuts, remove all but a single lug nut or other nut that size that does NOT extend beyond the wheel’s surface, for obvious reasons, and don’t’ forget to put the other lug nuts back when done before lowering the jack. Spinning freely is best, but not necessary.

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