Aluminum Boat Restoration
- Step 1: Deconstruction. This project started when my dad said, "The motor seems a little wobbly. ...
- Step 2: Check the Rivets. These old boats had solid 2-side rivets on the major hull seams, and blind rivets for the corner plates.
- Step 3: Clean and Check the Hull Seams. ...
- Step 4: Flex Seal on the Outside, Then Bottom Paint. ...
How do you fix a hole in an aluminum boat?
Re: Need help fixing holes in aluminum jon boat Clean the aluminum throughly. Mix up some Marine Tex and smear it across the holes and a bit around each hole. Now lay a piece of fiberglass cloth over the Matine-tex and work it into the material.
Can epoxy be used to repair aluminum boats?
Epoxy aluminum boat repair is way more common among boaters as it is easy, given how everything you require for the repair comes in a convenient epoxy boat repair kit. If you have any dents, start by fixing the dents first, as your boat needs to be reformed to its original shape for a successful epoxy repair.
Why does my aluminum boat suffer from electrolysis?
Electrolysis on your aluminum boat is primarily caused due to lack of enough protective anodes or wrongly earthed shorelines or marina wiring or stray current from shore facilities or onboard appliances. There are a few more reasons why your boat suffers from galvanic corrosion.
Can you add a polyester Gunnel guard to an aluminum boat?
To maintain the results of your aluminum boat gunnel repair, you can add a polyester gunnel guard. Electrolysis corrosion happens when an electrical current runs through two dissimilar metals in an electrolyte, such as salt water. Let’s say you have an aluminum boat, but its propeller is made of zinc.
Can you use JB weld on aluminum boat?
3:204:47Simple! How to Fix Aluminum Boat Leaks with JB Weld Marine WeldYouTubeStart of suggested clipEnd of suggested clipIf you get the other product that jb weld makes the PSI is not as high. So recommending this for useMoreIf you get the other product that jb weld makes the PSI is not as high. So recommending this for use. Just going to last a little bit longer on your aluminum boat take each of the two tubes.
Can you fix a hole in an aluminum boat?
0:303:58DIY Repairing a Hole or Crack in an Aluminum Boat SUPER EASYYouTubeStart of suggested clipEnd of suggested clipGuys here's what you need to fix them holes in the boat HTS 735 - 2 flex less brazing rod second-MoreGuys here's what you need to fix them holes in the boat HTS 735 - 2 flex less brazing rod second-generation aluminum repair kit you can get these at wwm - Welkom.
How do you repair a cracked aluminum boat hull?
0:364:56How To Repair a Hole or Crack in an Aluminum Boat WITHOUT a Welder ...YouTubeStart of suggested clipEnd of suggested clipToday are these aluminum brazing rods put out by hobart. Now what these rods do they melt at a veryMoreToday are these aluminum brazing rods put out by hobart. Now what these rods do they melt at a very low temperature you can melt them with a propane torch. But they bond with the aluminum in the boat.
How do you repair the bottom of an aluminum boat?
1:533:26How To Repair Aluminum Boat Seams, Tears, and Holes with Super Alloy ...YouTubeStart of suggested clipEnd of suggested clipEvery time you add the rod add your flux. The lower section is a little heavier. So we will heatMoreEvery time you add the rod add your flux. The lower section is a little heavier. So we will heat this area just a little bit more before our next deposit of rod and flux.
How do you fill holes in a jon boat?
1:0014:59Easy DIY Methods to fix holes in a Jon Boat - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo let's go over option number two this is rivets riveting is really easy it's not difficult at allMoreSo let's go over option number two this is rivets riveting is really easy it's not difficult at all to do all you do is drill a hole stick your rivet in use your rivet tool to squeeze the rivet.
Does Flex Seal work on aluminum boats?
Does flex seal work on aluminum boats? Yes, it does. Some products from Flex Seal can adhere to various surfaces, which include aluminum. The exemptions are plastic and rubber.
Can you solder aluminum boat?
0:006:25How to fix aluminum boat holes with Alumaloy Brazing Rods ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd weld on aluminum is very expensive it's a trade that you kind of got to know what you're doingMoreAnd weld on aluminum is very expensive it's a trade that you kind of got to know what you're doing and your average person isn't gonna know how to weld aluminum.
How do you fix an old jon boat?
2:541:38:28{Start to Finish} Jon Boat Restoration Build w/ Fasco Epoxies - YouTubeYouTubeStart of suggested clipEnd of suggested clipSize once you have your john boat i would say the second step would be to make sure it's waterproof.MoreSize once you have your john boat i would say the second step would be to make sure it's waterproof.
How do you weld a jon boat?
1:2711:55TIG welding repair of a hole in an aluminum fishing boat - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe want to make sure that we only use a stainless steel wire brush. If we use a carbon steel wireMoreWe want to make sure that we only use a stainless steel wire brush. If we use a carbon steel wire brush even if it's a brand new wire brush. Small bits of iron oxide can flake off the bristles.
What to use to fill holes in aluminum?
4:486:09How To EASILY Repair Holes In Aluminum - YouTubeYouTubeStart of suggested clipEnd of suggested clipWhat you're going to do is as you heat up the aluminum. The brick the fire brick is going to beMoreWhat you're going to do is as you heat up the aluminum. The brick the fire brick is going to be right against the metal nice and tight you're going to take the filler rod.
How do you seal a leaking jon boat?
0:556:47How to FIX (tighten) your leaky Jon Boat Rivets - YouTubeYouTubeStart of suggested clipEnd of suggested clipOkay it's all bad it is you know so before i uh used the tools that i used i would spray flex sealMoreOkay it's all bad it is you know so before i uh used the tools that i used i would spray flex seal as you see all this black.
How do you fix a riveted aluminum boat?
3:204:58Aluminum Boat Rivet Repairs - YouTubeYouTubeStart of suggested clipEnd of suggested clipFor an extended period of time well you want to make sure the aluminum. Doesn't get too hot you justMoreFor an extended period of time well you want to make sure the aluminum. Doesn't get too hot you just want it to be warm enough to lower them to push out any water.
What do you use to fill holes in aluminum boats?
Use a rust-resistant stainless steel screw that will tap into the hole. Using marine epoxy, coat the crew threads thoroughly. Insert the screw into the hole and tighten, once tight, go inside the boat hull and apply a liberal coating of marine epoxy to the exposed screw thread.
How do you fix a hole in Aluminium?
Cut a piece of aluminum about 1 inch bigger than the hole, using tin snips. Place the patch over the hole, holding it with a steel clamp.Weld the patch onto the aluminum with a propane torch. ... Sand the repaired area with sandpaper, starting with coarse-grit and then moving to fine-grit.
What to use to fill holes in aluminum?
4:486:09How To EASILY Repair Holes In Aluminum - YouTubeYouTubeStart of suggested clipEnd of suggested clipWhat you're going to do is as you heat up the aluminum. The brick the fire brick is going to beMoreWhat you're going to do is as you heat up the aluminum. The brick the fire brick is going to be right against the metal nice and tight you're going to take the filler rod.
How do you weld an aluminum boat?
1:2711:55TIG welding repair of a hole in an aluminum fishing boat - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe want to make sure that we only use a stainless steel wire brush. If we use a carbon steel wireMoreWe want to make sure that we only use a stainless steel wire brush. If we use a carbon steel wire brush even if it's a brand new wire brush. Small bits of iron oxide can flake off the bristles.
Possible Issues That Need To Be Repaired On An Aluminum Boat
Before proceeding to the actual repairs, you have to take your aluminum boat out of the water. Then, you can move it to a port in a covered garage. Arrange three sawhorses in a triangle on a flat surface. It’s where you put your boat.
Tools For Repairing Cracks
To grind a V-shaped channel on the crack, the grinding cone and drill motor are the necessary aluminum boat repair products or tools. When there’s a puncture on your boat, you have to bevel the inner part of the hole puncture using a cone bit.
How to Repair Aluminum Boat by Filling Screw Holes on the Surface
Cut an aluminum strip that is an inch bigger than the hole by utilizing a tin snip. Use a steel clamp when you place it on the opening.
Final Words
In spite of how much you take care of your boat, mishaps and accidents are inevitable. Just like how aluminum boats don’t have immunity from damages. Even if it happens, there are different ways on how to repair aluminum boat.
SFC Hall
I was just given and old Sears Jon boat. The seats are broken away from the hull, the transome is rotted the bottom is dented and it leaks...
Peter E
Hey Bud nice to see another member to the forum. Judgeing from the problems you mentioned I would recomend the following:
How wide is a Jon boat?
Its a great size - 12' long and over 50" wide. All the flat-bottom Jon boats made now in 12' are 32-36" wide, and really only good for 2 people and gear, while this one is stable with 3 and a dog, so its worth repairing.
What rivets did the old boats have?
These old boats had solid 2-side rivets on the major hull seams, and blind rivets for the corner plates. Almost all of the blind (pop) rivets were gone, or at least had lost their flanges and had to be punched through.
Why do you seal rivets from the outside?
Anything floating is creating some water pressure with its displacement. So if you seal the seams and rivets from the outside, that pressure helps the seals stay on. If you seal the inside, water will still exist within the seams, and the pressure will always be working to push the seals out.
