How to Repair a Damaged Pontoon
- Bend or cut off any shards of aluminum that are jutting out of the repair area. ...
- Measure the area to be repaired. You will need a patch of aluminum at least twice the size of the affected area.
- Fit the aluminum to the repair area. Bend the new piece to match the curves of the pontoon.
- Drill a hole in each corner of the patch. Match the hole to the size of the snap rivets. ...
- Place the aluminum patch over the repair area again. Mark where the rivet holes in the patch line up with the pontoon.
- Coat the repair area on the pontoon with the epoxy solution. Allow this to dry, if needed, according to the manufacturer's instructions.
- Apply the epoxy sealant to the inside of the aluminum patch.
- Set the aluminum patch over the repair area, making sure to line up the holes in the patch with the rivet holes in the pontoon.
- Drill additional rivet holes through the patch, approximately 1/2 inch away from the outside edge and into the pontoon to strengthen the patch.
- Apply additional epoxy to the patch edges. Allow this to dry.
- Test the pontoon for leaks. Always use the proper safety equipment when working with power tools. ...
Can a pontoon boat be repaired from being backed into pole?
Aluminum Pontoon boat that was damaged from being backed into pole. R.C. Portable Welding & Fabrication was able to repair this Aluminum Pontoon boat in their shop in Elkhorn by removing the damaged aluminum piece and replacing it with a new fabricated piece. This repair was done in the same day it was dropped off.
Can you lift a pontoon boat with a forklift?
Many indoor marinas are requiring pontoon boats go on a rack before they'll lift them with a forklift. The racks look like trailers minus the wheels and the tongue. Spearing the rack with a forklift doesn't cause any damage to the aluminum boats that are rather dainty.
Will insurance pay to repair a leaking starboard pontoon?
Our 12 year old Crest pontoon Boat has been kept in an enclosed marina since new. However, due to inexperienced forklift operators and unsafe extensions, the starboard pontoon has suffered dents and HD gouges. Now the rear starboard section is leaking. Our insurance will pay for the repairs.
What do you need to repair aluminum with Fluxless brazing rod?
All you need is a torch, a wire brush, and HTS-735-11 Fluxless Aluminum Brazing Rod. Because it is fluxless it stores indefinitely no special storage required. Also it is easy to use anyone can repair aluminum with HTS-735-11.
How do you weld an aluminum pontoon boat?
1:322:43TIG Welding Aluminum Pontoon Repair Part 1 - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis back into its straightened like position and start laying more welds basically and get it asMoreThis back into its straightened like position and start laying more welds basically and get it as straight as possible and then we'll probably end up plating it not 100% sure but shouldn't be too bad.
Can you use JB weld on a pontoon?
I tried some of the low temp aluminum brazing rods, but there is just too much surface area on the pontoon log for my little torch to heat. The J-B Weld 8272 MarineWeld Marine Epoxy worked great. It mixed well, spread smoothly and evenly (I used a plastic putty knife), and cured without any issues.
What are pontoon tubes filled with?
1. Tubes: Leaks, Discoloration, and Marine Growth. The tubes, or toons, of a pontoon, are the true heart and soul of the boat. They're typically made out of aluminum and are filled with air.
What are the metal tubes on a pontoon called?
Generally speaking, it's any sort of boat with a large, flat deck that's mounted atop two or more metal tubes called pontoons.
What J-B Weld is best for aluminum?
For a reliable aluminum epoxy that can handle medium- to heavy-duty jobs, the J-B Weld KwikWeld epoxy has a 5,020 PSI rating and withstands temperatures of over 500 degrees Fahrenheit, making it an ideal option for cars, RVs, and boats.
How do you fix a leaking aluminum boat?
0:272:19Fixing Leaky Seams in an Aluminum Boat - YouTubeYouTubeStart of suggested clipEnd of suggested clipFirst step in repairing the aluminum boat is to find the leaks to do this fill the boat on theMoreFirst step in repairing the aluminum boat is to find the leaks to do this fill the boat on the inside up with water up to the waterline. And it's best to leave the boat leaning either for or apps.
Are pontoon boat tubes pressurized?
Well, some pontoons are pressurized while others aren't. Some pontoon boats run on water displacement rather than air pressure. Many types of boats work on water displacement. Both methods are about balancing density and weight.
How do I protect my pontoon tubes?
The Pontoon Guard will protect your tubes from the most common damage. The Vantage Pontoon Combo Kit will keep your pontoons looking new. If your tubes are already damaged, the Vantage Pontoon Combo Kit will cover up existing scratches and protect them from future damage.
How thick is the aluminum on a pontoon boat?
These H36 and H32 have nothing to do with the thickness of the aluminum. Both of them are . 080 thick. It is rather a question of firing process.
What size are pontoon tubes?
Tube Size. Pontoon boats may also be offered with a choice of tube diameter. Today many mid-size (20 foot long) and larger pontoons are offered with 25-inch diameter tubes, with an extra-cost option of 27-inch diameter tubes.
How long do aluminum pontoons last?
An aluminum boat can and often does last a lifetime. I personally own a small aluminum boat that I bought over 25 years ago, and I haven't had to do anything to keep it afloat.
Should I fill my pontoons with foam?
The foam used to repair a pontoon boat leak comes in the form of a liquid. Once released from its canister, the foam expands and can easily fill the pontoon, eliminating any space for water to enter. Foam released into the cavity of the pontoon provides maximum buoyancy.
Can you use J-B Weld on aluminum boat?
3:204:47Simple! How to Fix Aluminum Boat Leaks with JB Weld Marine WeldYouTubeStart of suggested clipEnd of suggested clipIf you get the other product that jb weld makes the PSI is not as high. So recommending this for useMoreIf you get the other product that jb weld makes the PSI is not as high. So recommending this for use. Just going to last a little bit longer on your aluminum boat take each of the two tubes.
How do you fix a cracked pontoon boat?
0:0011:48Super Easy Pontoon Boat Repair DIY with HTS-735-11 - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn this irrigation line overhead there's a lot of your problems are going to be underneath when you'MoreIn this irrigation line overhead there's a lot of your problems are going to be underneath when you're up against the rocks that will hold on the bottom or a crack. So we have the rod works overhead.
Is J-B Weld waterproof?
When fully cured, J-B Weld is completely resistant to water, gasoline, and about every other petroleum product or automotive chemical. For wet-surface or submerged water or gasoline repairs, try our SteelStik or WaterWeld.
Is J-B Weld permanent?
J-B Weld™ is The Original Cold Weld two-part epoxy system that provides strong, lasting repairs to metal and multiple surfaces. Mixed at a ratio of 1:1, it forms a permanent bond and can be shaped, tapped, filed, sanded and drilled after curing.
Why is there a pin hole in my water line?
They have some pinholes scattered along the water line, apparently caused by electrolisis. Perhaps it was copper antifouling paint on aluminum, or a faulty electrical connection but regardless of the cause the point of the post is how best to repair.
Can aluminum pontoons be filled with foam?
Re: Aluminum Pontoon Repair#N#Oh, if they are U tubes they are probably filled with foam, suppose to be anyways, so make sure your foam isn't water loggeg before you do anything to them.
Does cold tar epoxy make pontoons look new?
cold tar epoxy thinned with zylene painted on is supposed to make the pontoons like new. The only question in my mind is about how electrolysis (white powder) tends to show up not too long after application.
