Repairing Guides

how to repair an extension cord plug

by Conrad Koch Published 1 year ago Updated 1 year ago
image

Full Answer

How do you fix an extension cord?

  • Unplug the cord before doing any work. Use a utility knife to cut through the cord cleanly and expose the inner wires.
  • Strip off some insulation.
  • Remove the insulation from the inner cords exposing the copper wires.
  • Cover all connections individually with black electrical tape.

How to keep extension cords from unplugging?

There are three problems that both the correct and incorrect version share:

  • The knotted part can heat up, especially since we are talking about power tools here. Translation: fire hazard.
  • You are using precious extension cord space. You may be losing up to a few feet with the right way.
  • Electrical cords, both on the tools themselves and the extension cord, are not intended to tightly bend like this. ...

How to wire light fixture to extension cord?

Things You'll Need

  • Wire cutting pliers or needle nose pliers
  • Outdoor extension cord
  • Phillips and flat head screwdrivers
  • Step ladder
  • Wire nuts
  • Drill

How to repair a cut extension cord?

Tools Required

  • 4-in-1 screwdriver
  • Electrical tape
  • Needle-nose pliers
  • Utility knife
  • Wire stripper/cutter

image

How do you fix a broken extension plug?

0:2810:25How to fix an extension cord end - YouTubeYouTubeStart of suggested clipEnd of suggested clipI'm going to gently insert it and peel. It up. And that should open it this is about an inch and aMoreI'm going to gently insert it and peel. It up. And that should open it this is about an inch and a half to an inch worth of exposed cable here. And go ahead and make a little incision this way.

Can you replace a plug on an extension cord?

Replacing a plug is the only repair you should ever make to an extension cord. Cords with damaged sheathing, exposed wires, or other damage to the cord itself should be replaced. Just wrapping the damaged cord with electrical tape isn't good enough.

How do you fix a broken prong on an extension cord?

0:355:46How to Fix A Broken Plug - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut all they really needed to do was go buy a $2.00 plug from the hardware store and do a veryMoreBut all they really needed to do was go buy a $2.00 plug from the hardware store and do a very simple repair that anybody can do and the tools should work just as good as new alright.

How do you fix a 3 prong plug?

0:096:423-Prong Electrical Plug Replacement! (Male End) - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt now the first step is to cut off the old bad connector and you want to chop it as close as. You.MoreIt now the first step is to cut off the old bad connector and you want to chop it as close as. You. Can to the plug. Just to save as much cord as you can.

How do you install a new female plug on an extension cord?

0:052:36How to Replace an Extension Cord Plug - YouTubeYouTubeStart of suggested clipEnd of suggested clipInside. Using wire cutters we strip a section of the insulation from the end of the three wires weMoreInside. Using wire cutters we strip a section of the insulation from the end of the three wires we twist the cable. Strands. Together we insert the cables in the correct terminal and screw them. In.

How do you fix a burn plug?

Here's how:After you've determined where the wires have burned and caused a short circuit, cut it off using wire strippers.Next, strip the insulation down to about 3/4 inches.From there, twist the ends of the wire into a tight wire nut.Next, take out your new outlet and insert the newly fixed wires to the side.More items...

Is it safe to use a plug with a broken prong?

It is not safe to cut the ground prong. Ever. Here's why: A ground prong creates an emergency path for electricity to travel through if a short circuit or fault happens within the device. All appliances with plugs have other electrical components, like wires.

How do you reattach a ground prong?

2:489:58How to Replace an Electrical Plug With a Broken Ground ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow you may notice that I've twisted these wires just so the strands don't peel apart as easily. SoMoreNow you may notice that I've twisted these wires just so the strands don't peel apart as easily. So that's helpful okay now let's talk about the plug itself and this brings us to our secondary.

How do you fix a broken plastic pin on a plug?

0:161:11Gluing Broken Plastic Pin on Plug - Dichloromethane Liquid ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the glue or the cement is applied to the side of the of the join and it seeps into the gap. AndMoreAnd the glue or the cement is applied to the side of the of the join and it seeps into the gap. And bonds the plastics almost. Instantly.

How do you rewire a 3 prong plug?

1:092:30How To Wire a Grounded Cord Plug End - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe'll start with the ground by loosening the green screw in the green conductors copper strandedMoreWe'll start with the ground by loosening the green screw in the green conductors copper stranded wire into a clockwise hub shape slide the copper wire between the screw.

What wires go on a 3 prong plug?

In the United States, the color coding should always be the same. Here's the three prong plug wiring diagram your replacement plug didn't come with. In the United States, the black wire goes to the gold screw, the white wire goes to the silver screw, and the green wire goes to the green screw.

How do you splice a 3 wire extension cord?

2:408:03how to fix an extension cord plug (Quick and Easy) - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo here's how you strip them you're just going to take your wire. Stripper. And you're just going toMoreSo here's how you strip them you're just going to take your wire. Stripper. And you're just going to find the correct. Size here. And cut them. About that long and take that coating off.

How do you reconnect a cut wire?

1:495:02How to fix a broken wire without soldering - YouTubeYouTubeStart of suggested clipEnd of suggested clipPlace the crimp connectors in the middle of the pliers as shown. So the sizes match. Press hard andMorePlace the crimp connectors in the middle of the pliers as shown. So the sizes match. Press hard and wait a few seconds. Then release the pliers.

What happens if you cut through an extension cord?

The circuit breaker is likely to trip when cutting a live wire. The sudden short caused by cutting live wires can cause sparks which could cause a fire or damage other electrical components which themselves could cause fires.

How do you splice a cord?

2:4710:14Power Cord Splice and Repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipSelect one on is the smallest diameter. Possible that will still slide easily along the cord. Don'tMoreSelect one on is the smallest diameter. Possible that will still slide easily along the cord. Don't forget to take into consideration whether the heat shrink will fit over the splice section of wire.

What to do if you accidentally cut an extension cord?

If you accidentally cut your extension cord or power tool cord, save it by adding a new plug and receptacle to the two pieces; a safer solution than a splice.

How to save money on replacement cords?

Replacement cords are expensive, and you can save money by just repairing it. Instead of splicing, add a new plug on the piece of the cord with the receptacle and a new receptacle on the piece of the cord with the plug. Complete DIY projects like a pro!

How to make two cords out of one?

Instead of splicing, if both sections are long enough to be worth saving, just buy a high-quality plug and receptacle and make two cords out of one. Add a new plug on the piece of the cord with the receptacle and a new receptacle on the piece of the cord with the plug.

Can you splice extension cords?

Technically, you’re not supposed to splice extension cords. Even if you solder the wires, wrap each wire with electrical tape and encase the whole splice in heat shrinkable tubing, it still won’t have the abrasion resistance of a new cord. Plus, it’s not permissible under the National Electrical Code.

Simple steps for replacing an extension cord plug

Follow these simple steps to replace a socket or plug on an extension cord. Your cord will be safe and you'll avoid the high cost of a new one.

Replace an extension cord plug

Make a shallow cut lengthwise through the outer jacket, then lightly score around the cord until you can break the jacket off.

Required Tools for this extension cord replacement ends project

Have the necessary tools for this DIY project lined up before you start—you’ll save time and frustration.

Required Materials for this extension cord replacement end project

Avoid last-minute shopping trips by having all your materials ready ahead of time. Here’s a list.

How to repair a broken plug?

Step 1. First, cut off the damaged plug. Then use a utility knife to split and slice off the jacket about 3/4 inch from the end of the cord. Take care not to cut the three wires inside. Using a wire stripper, as shown, strip 1/2 inch of insulation from the end of each wire.

Do you need to buy a new extension cord?

But after a few such re-straightenings, the metal can fatigue and snap off. When a plug’s life is over, it doesn’t mean you need to buy a new cord.

What is the rating of a yellow heavy duty cord?

i have the other ones in my vehicles. the good heavy duty duty yellow one has a minus 50 rating (think that means it'll be pliable to that temp.) and has a thicker more rubbery body. and heavier wires. it was a 75 foot construction cord I got from dumpster. they cost up to a hundred bucks. so the 3 new cords I have for the shop and vehicles should last a long time. hope you will tackle this easy fix.

How to make a wire sleeve?

cut the outer plastic covering and usually some insulation fibres. i go slow and cut gently and stretch a bit. keep making cuts till your through. you don't want to cut through into the other wires. 3 wires will be sticking out. tad more than an inch long . take a wire stripper and cut the outer covering off the 3 wires. just the ends tho about the length of that thumb nail you see. you'll trim excess later so don't worry. give a twist to wires to keep them tight and together.#N#note. don't use too small of a hole on the wire stripper and really push too hard on the wire stripper or you'll cut some of the fine individual copper wires. I apply gentle pressure and slowly cut and pull. start with a bigger hole first if unsure or don't have much experience.

How to put a plug base on a cord?

Some plug types, particularly extension cord plugs, have a removable base. In this case, slide the base onto the cord right-side-up first. Otherwise, you won't be able to fit the base over the plug after you've installed the wires.

How to attach a wire to a plug?

Bend the copper portion of each wire into a U-shape. Grab the end of each wire and bend it backward to make a hook. This makes attaching them to the new plug much easier and more secure.

How to remove old plug from appliance?

Some appliances have removable plugs. In this case, remove the old plug by removing the screws holding the body together and open it up. If the cord is connected to screws inside the body, unscrew these as well to remove the cord. Then cut the wire below where the plug ended to use the fresh parts of the wire.

How many terminals does a plug have?

Depending on the cord type, the plug will have 2 or 3 terminals, each with a screw and a small metal covering. These are on different sides of the plug so the wires don't touch each other. Locate all the terminals by looking all around the plug housing.

How to cut wires in a cord?

Strip off 3⁄4 in (1.9 cm) of the cord jacket to expose the wires underneath. Use a wire stripper and wrap it around the cord 3⁄4 in (1.9 cm) from the end. Squeeze it and rotate it around the cord to cut through its outer housing. Then slide the jacket off. This exposes the 2 or 3 wires underneath, depending on the type of cord.

What color is the ground wire?

The ground wire is green, the neutral wire is white, and the hot wire is black. A 3-pronged cord has all 3, and a 2-pronged cord only has a hot and neutral. Make sure you leave enough housing on the wires that you can still see the jacket color. This is important for putting the wires in the correct place.

How to remove a plug from a cigarette lighter?

Cut the wire just below the base of the plug. Take a wire cutter and align it about 1⁄4 in (0.64 cm) below the end of the plug. Cut straight through the wire to detach the old plug.

image
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 1 2 3 4 5 6 7 8 9