How to Fix Your BBQ Grill in 5 Steps
- Disconnect the Gas or Fuel Line. Before doing any work on your grill, make sure to disconnect the fuel line for your protection. ...
- Remove Grate, Rocks, and Flame Bar. Next, remove the grate, rocks, and flame bar to effectively clean/de-grease the grill. ...
- Check the Ignitor. Once you have removed the above components and have cleaned the inside of your grill, you should check the igniter for a spark.
- Remove and Clean/Repair the Burner. If your burners are still functional, it may just take a quick clean to get them working as good as new.
- Make Exterior Repairs. Last but not least, if you are going to replace and repair the inside, you might as well make the grill look new from the ...
Full Answer
How to refurbish a BBQ Grill?
- Prepare a sprayer of high-temperature BBQ paint because the grill is always exposed to scorching temperatures.
- Start painting. ...
- Once you’re done with painting, fire up your smoker to a high temperature so that the paint dries quickly and the cooking afterward is more favorable.
How to fix an old BBQ Grill?
The Handyguys discuss fixing that old BBQ grill that no longer cooks as well as it should.
- Remove grates and clean everything well.
- Remove knobs, trim and gas valves.
- Swap in new burners and re-assemble.
How to assemble a BBQ Grill?
- A gas grill only takes about 10 minutes to warm up while a charcoal grill will take 20.
- To preheat a gas grill, just turn the dial to your desired heat setting.
- To preheat a charcoal grill, light the coals using a flame and flammable material (such as newspaper or lighter fluid).
Which BBQ Grill is better?
Weber Grills – Everything You Need to Know
- Warming Racks with Every Grill. All the grills have warming racks for your grills. ...
- Stainless Steel Design. All the Weber grills are made with stainless steel. ...
- Large Cooking Areas. The grill comes with maximum grilling space that allows you to have enough room for cooking enough burgers for the entire neighborhood.
- Flavorizer Bars. ...
How do you fix a rusted grill?
0:171:43Basic Steps to Repair BBQ Grill Surface Rust | Easy Grilling TipsYouTubeStart of suggested clipEnd of suggested clipKeep sanding and sanding. And sanding as much of the rust as possible as been removed. Now that youMoreKeep sanding and sanding. And sanding as much of the rust as possible as been removed. Now that you finish sanding it's time to apply the spray paint feathering.
Can you fix a broken grill?
Save that beat-up, broken gas grill from the garbage dump and restore it to new condition for a fraction of the cost of a new grill. Virtually every part on barbecue grills can be replaced, restored or repainted at relatively low cost, putting your grill back in use for many more seasons.
How do I bring my BBQ back to life?
Check out the video above for a comprehensive guide to restoring your BBQ in 7 steps.Get scraping. The first part is the hardest, but also the most satisfying. ... Remove all the debris from the plate. ... Wash with hot, soapy water. ... Scrub with scouring pad. ... Continue to scrape. ... Drain dirty water. ... Coat in oil. ... Finishing it off.
How do you fix a gas grill that won't stay lit?
0:414:15Gas Grill Repair - Grill wont light or stay lit - GardenFork - YouTubeYouTubeStart of suggested clipEnd of suggested clipOff and disconnect the regulator. From the tank like that now open your hood. Turn all your valves.MoreOff and disconnect the regulator. From the tank like that now open your hood. Turn all your valves. To high come on now with the valves open and the tank disconnected.
Can plastic grilles be repaired?
Even the most severely damaged plastic can be repaired at a fraction of the cost of new parts. There is nothing to ad or mix up, use the resin right from the bottle. The resin air cures in 24 hours and chemically welds the plastic in an unbreakable bond. Apply the resin directly on the cracks.
How do you fix a hole in a gas grill?
Remove loose rust with a wire brush or sanding tool, then remove any dirt, grease or oil with a solvent. Follow package instructions to fill the hole and allow the epoxy to cure. Drill the new hole, tap new threads if needed, then sand the area smooth and paint with high-temp barbecue paint.
What causes a gas grill not to light?
It could be a worn-out spark module, a loose wire or other connection, a dead battery, corrosion or dirt on the igniter tip, or cracked porcelain on the igniter element. If the grill doesn't light using the match, check for low or no gas flow. Your problem could be as simple as a low gas tank.
Why is my grill not heating up?
If you're experiencing low flame and low temperatures, start by resetting your grill's gas regulator. All gas grills have a propane regulator that controls the flow of gas from the propane tank to the grill, and this regulator is one of the most common reasons why a bbq is not getting hot enough.
Why is my gas BBQ not lighting?
Check the burners If your grill won't light, it could be because you're lighting the wrong burner. See instructions on the control panel of your grill and in your manual. The grill burners could be blocked if your grill doesn't light. Pests, spider webs or other debris could be blocking them.
How long should a grill last?
The average American replaces their grill every three years. However, routine maintenance and timely repairs can extend that lifespan by many years.
How do I fix my charcoal grill?
0:193:15Charcoal Grill Wobbly? Here's an Easy DIY Fix (for a 3-Legged Weber ...YouTubeStart of suggested clipEnd of suggested clipThat little hook just slid right out so what i did was i flipped it upside. Down. And then kind ofMoreThat little hook just slid right out so what i did was i flipped it upside. Down. And then kind of pushed out made made that hole a little more accessible. So you can see i pushed. That little hook.
How do you replace gas grill parts?
0:111:06Replacing a Burner on a Gas Grill - YouTubeYouTubeStart of suggested clipEnd of suggested clipPull the burner back and up to release it from the manifold and remove the burner push the newMorePull the burner back and up to release it from the manifold and remove the burner push the new burner into the manifold reinstall the burner mounting screw reinstall the cotter pin.
How do you fix a hole in a charcoal grill?
Conclusion. If you have a hole in your charcoal grill, you can try to fix it with high-temperature silicone caulk. For larger holes, you'll need to patch them with a piece of sheet metal. You can also prevent holes from forming in the first place by regularly cleaning and maintaining your grill.
How to keep a BBQ from getting bad?
It's easy to avoid letting the BBQ get this bad. Mostly, you just need to clean it regularly. Clean out the grease trap, grease tray, and grates regularly. Also, let it heat up before you start grilling, and let it burn for 1/2 hour after you're done grilling (especially if you're grilling with sauces and high-fat foods). The liquids dripping onto the metal parts cause more corrosion than the heat does.
How much does a replacement BBQ kit cost?
You can get a pretty extensive replacement kit at Amazon for about $40, and it's all "stainless" steel. Compared to a new $400 BBQ, that sounds like a steal. My BBQ is about as bad as it can get before you should seriously consider buying new. In the next steps, you'll see how bad of shape the metal is in. Most of the back of it rusted through near the spot welds.
Can you drill holes in a BBQ?
Drill all the holes while it's flat. No measurement necessary; it can all be eyeballed because you'll have to match drill each one to their new location on the BBQ anyway.
Does Home Depot carry anti-aircraft degreaser?
I want it to double as paint remover. But alas, Home Depot doesn't carry military-grade-anti-aircraft-burn-a-hole-through-your-skin degreaser. Greased Lightning looked potent enough, and it comes in a squirt bottle instead of aerosol spray.
Can you use a carbon brush on a burner?
The Burners. They're probably the easiest and most common thing to replace. Most are manufactured from cheap stainless - like a 400 series metal. It's best if you use a stainless bristled wire brush on these, but you can use a carbon brush if you clean them thoroughly with a citrus-based cleaner. Using citrus is basically a poor-man's passivation to minimize corrosion. The industrial version uses a strong citric acid and is pretty effective.
Can you fix a BBQ instead of throwing it away?
This isn't a full BBQ restoration where you take a vintage piece of equipment and make it new. This is the alternative to throwing it away. With that said, we're doing it on the cheap.
How to keep a gas grill running longer?
Of course, you keep it covered and clean at all times. Put it someplace sheltered when you aren't using it and give it a good washing after every use.
Why does my grill burn under the control panel?
Flame From Under the Grill, Behind the Control Panel. This is caused by misaligned or blocked venturi tubes. After the grill is cooled, inspect to make sure all parts are fitting together. Make sure to check hoses and fuel lines to make sure they are not cracked, melted or burned through.
What is a control valve on a grill?
Control Valves. The controls do just that, control the flow of fuel to the burner. Each burner on your grill is going to have a control valve. The valve consists of several components that are specifically designed on a number of factors.
How long do grill burners last?
Burners range from aluminized steel at the low-end to cast brass and stainless steel on the high end. Low end burners will typically last about 3 years under normal circumstances. Because the burner is inside the grill it tends to get coated in burnt grease and can corrode quickly. Inspect and clean your burner regularly to avoid problems. If the burner is damaged or too heavily corroded you will need to replace it. Get the same size and shape of the burner but consider purchasing one of a better quality metal if possible.
What is the barrier on a grill?
Above the burners, you have some type of barrier that protects the burners and helps to distribute the heat. In the past, this barrier was typically lava rocks or ceramic briquettes (that some grills still use). The barrier catches drippings from foods so they can be burned off by the heat of the grill.
Why is one side of my grill cooler than the rest?
One side or one area of the grill is much cooler than the rest. This problem is similar to the low flame problem. Check there for solutions. If you have multiple burners determine if one burner is burning hotter than the other.
How long does a low end grill last?
Low end burners will typically last about 3 years under normal circumstances. Because the burner is inside the grill it tends to get coated in burnt grease and can corrode quickly. Inspect and clean your burner regularly to avoid problems. If the burner is damaged or too heavily corroded you will need to replace it.
BBQ REPAIR
We repair all major BBQ brands and are authorized service technicians for several major barbecue brands. Our most common repairs include:
BBQ REPAIR SERVICES BY THE PRO'S
Pro Grill is a BBQ Repair, BBQ Cleaning and BBQ Sales company serving California, Arizona and expanding soon into additional regions. We specialize in taking old, beat up barbecues and repairing them to safe and working order. Our prices are fair and our workers are qualified to do the job right.
ADDITIONAL BBQ REPAIR SERVICES
Contact us if you would like a custom quote on any of the following products and services.
How long does it take to clean a BBQ grill?
The Premium Barbecue Cleaning service generally takes about 2-3 hours. Parts replacement and additional repairs may be provided with this service at an additional charge.
Who is BBQ repair pros?
The technicians at BBQ REPAIR PROS are professionals who have many years of expertise in Gas BBQ Grill Repair, BBQ Manufacturing, BBQ Installation, BBQ Cleaning, Fire-Pit, Outdoor Heating business. Our comprehensive Diagnostic Check-up will enable you to make an informed decision based upon our recommendations. BBQ REPAIR PROS has built a reputation of fair dealing and outstanding reviews by enabling our customers to be able to make intelligent decisions on the project.
What is premium quarterly cleaning?
The Premium Quarterly Barbecue Cleaning service is intended for people who demand perfection and want their BBQ Grill in great condition whenever they want to cook! No more worry about when to call the “BBQ Service” - as we will automatically come to take care of the grill on a routine basis! You will be alerted when parts need replacement, and we will replace them only upon your approval.
What is a premium BBQ cleaning service?
This premium service ensures the longevity of your grill and provides automatic routine BBQ Cleaning and Maintenance for the busy Orange County Family – with minimal/no fuss and worry about the BBQ grill. A BBQ cleaning is combined with a tune-up of the various vital operational components of the appliance is included in the quarterly maintenance program and includes removing the various internal parts located deep inside the BBQ grill, inspecting those parts, cleaning and adjusting them to maintain and perhaps improve the performance of the BBQ grill.
What is a grill light cleaning?
Tune-up/Light Cleaning includes a check and adjustment of burners, valves and Igniter system and other components of the grill. A vacuum out of major grease deposits from grill interior/bottom, burner port clean- out, and Grill Polish.
What is a condition report for a BBQ?
After we perform the Diagnostic Check-up, we will provide you with a “BBQ Condition Report” that includes information on the overall performance of your expensive BBQ grill, the various internal parts of the BBQ Grill and information to enable you to discuss the options you may want to consider. The Condition Report included with the Estimate gives you the information you need on how to keep the appliance at top operational efficiency.
Do you have a fire pit that isn't flaming the way it used to?
Do you have a Fire-Pit that isn't flaming the way it used to? Your Fire-Pit may need to be cleaned out and a new Fire-Ring Installed. We remove the Lava Rocks in the fire-pit, remove any garbage/accumulated debris from the inside of the Fire-Pit , inspect the interior cement for cracks, check the fire-pit gas valve and gas piping/connections and for potential gas leaks. Loose gas valve or piping connections are tightened and we provide you with a new fire-ring - INCLUDED IN OUR FIRE-PIT SERVICE!
How to tell if a BBQ grill needs repair?
Here are some common indicators that your BBQ grill may be in need of repair or replacement: Grill won’t light. Low flame. Gas leaks. Large flame coming from the sides of the burner. Yellow or orange flame. Broken regulator (controls flow of gas) Lots of smoke. Hoses/fuel lines cracked.
What to do if your BBQ isn't working?
If your BBQ grill isn’t working how it used to, you face a choice: restore your old grill or buy a new one. And while repairing your grill may seem simple enough, sometimes the costs are comparable to buying a new one. In this guide, we’re walking you through how to determine whether it’s worth it to repair your broken grill or replace it instead.
What parts of a grill need replacing?
Right off the bat, there are some features of your grill that may need some replacing: the ceramic briquettes, the grates, deteriorated burners or the ignition. There are several parts to your grill and while, at first glance, it may seem complex, barbecue repairs are easier than you might think!
How do you know if your grill is bad?
Often, the first sign that something is wrong is if your grill isn’t cooking your food as it has in the past. If you are used to quick, roaring heat, and your grill is down to but an itty-bitty flame, it may be time to determine the cause.
How long does a gas grill last?
However, we assure you that they should last much longer than that! In reality, most gas grills last between 5 to 15 years before needing to be replaced. This depends on the level of care the owner takes in maintaining their grill.
What is a grill grate?
Grill grates are an important part of your grill. It is the surface where your food meets the heat.
How to make a gas grill last longer?
You can prevent wear and tear and make your gas grill last longer by cleaning it before and after each cooking session, keeping it safe from the elements, and replacing broken parts as needed. It’s best to make small repairs rather than waiting for them to build up.
How to inspect a gas grill?
To inspect your unit, remove the cooking grates and any old charcoal that happens to be in the firebox and check the firebox lining for rust. On gas grills, also check the burners and burner covers for rust. If you spot any, make sure it hasn't eaten its way through the metal.
Why does my gas grill burn unevenly?
If you notice that the gas flame on your grill is burning sporadically or unevenly, this is usually because the burner holes are clogged. The burner is at the bottom of the firebox, sometimes hidden by metal burner covers that you can simply lift out.
What kind of igniter is used in a propane grill?
Propane barbecues usually have a spark igniter to start the burner.
How to clean piezo ignitor?
If your ignitor isn't working properly, start by cleaning the ignition rod at the tip of the ignitor with a cotton swab dipped in rubbing alcohol. After cleaning, attempt to start the grill again. If cleaning does not restore the ignitor, then it will need to be replaced.
How does a propane regulator work?
The regulator is the disc-shaped component that links the control valve to the gas hose. Its function is to reduce the gas pressure flowing from the tank by means of an interior needle valve. When a propane regulator develops problems, you may notice that the gas flame is yellow or orange rather than blue, or you may hear popping noises when you turn the gas on or off. Sometimes flames spill out of the ends of the burner, not just the pin-hole orifices in the burner. While theoretically a propane regulator can be serviced, it is generally much easier to simply replace the part, since they are relatively inexpensive.
What is a grill?
Barbecue grills are fairly simple appliances . Charcoal or gas (liquid propane or sometimes natural gas) fuels a burner flame that is contained within a firebox. The burner is covered by a metal or porcelain grate on which you cook your food, and the entire chamber is contained by a cast iron or steel cover. That's about it. Besides the gas control valve and flame ignitor, if there is one, there are no finicky electronic controls, gears or mechanical gadgets that can break or malfunction.
Can you replace a grill burner with a duplicate?
Grill burners may eventually rust through entirely, so when you see this, the burner should be replaced with an exact duplicate. Hardware stores or home centers may sell generic replacements, or you can buy an exact duplicate directly from the manufacturer of your grill.
Step 1: Start With the Greasy Bits
Remove all of the cooking grates, grease catchers and any other internal parts that will come out. Give everything a good soaking in hot, soapy dishwater for about 30 minutes and then start scrubbing all the old grease off. If your cooking grates are showing lots of rust, it’s easy enough to replace them. Most home stores carry basic grill parts.
Step 2: Get the Ash Out
Ash accumulation will cause steel to rust at an accelerated rate. Don’t let ash accumulate in your smoker! Scoop out as many of the big pieces of ash as you can into a trash bag. It’s an excellent idea to wear a respirator and gloves when handling grill ash.
Step 3: Use a Shop-Vac to Get It Really Clean
Once you’ve gotten all the big chunks out of your way, follow up with your shop-vac to get the last of the dust and hard-to-reach bits. Do not use a water hose on your grill at any point; you don't want to encourage more rust.
Step 4: Scrape Out the Grease and Charred Flakes
Using a plastic putty knife, start scraping all of the loose bits off the inside of the grill. Try to remove any lumps of grease or anything that comes off easily.
Step 5: Use Steel Wool and Water-Based Cleaner
Using a water-based or citrus-based cleaner and some steel wool, scrub the inside of your grill to get as much rust off as possible. Do not use any solvents or toxic cleaners — remember, you make food in here! You’ll be amazed at how easy it will be to remove rust with a little cleaner and some elbow grease.
Step 6: Remove Handles, Accessories and Hardware
Unbolt any easy-to-remove accessories that are in need of paint, or any hardware that needs to be replaced. Give your accessories a good coat of high-temperature paint, which is made specifically for grills or fireplaces. Most home stores have it in the spray paint section.
Step 7: Tackle Exterior Rust
The rust on the exterior of a grill is usually the hardest to address. You may be able to remove it with a wire brush or a little sandpaper. If your grill is as rusty as ours was, an angle grinder with a ceramic paint removal disc is the tool of choice.
How long does a grill burner last?
The grill burner will last at least two to five years, depending on the quality of its material and the maintenance that you provide in caring for it. To keep the grill burner from accumulating residue after grilling, remove all the food and close the lid.
How to clean gas burners?
With open paper clip, clean the blocked gas holes. The ammonia can be used to clean the controls using an old toothbrush. If they look too bad, they can be replaced. The burner controls are usually inexpensive.
How to fix a corroded gas stove?
Step 1 - Remove and Check the Burner Assembly. Remove the assembly and check the burner for cracks, obstructions, or corrosion damage. Pay careful attention, especially on the seams near to the ports of the burner along the edges. The seams usually trap grease which causes corrosion.
Why does my cast iron burner burn unevenly?
If you have a cast iron burner, check for holes that are clogged or openings that are flaked away. These will cause the burner's size to increase and cause uneven burning.
Can a barbecue burner burn away food acids?
Burner replacement is necessary during the life of the grill. By keeping up maintenance and cleaning, the life of the burner is extended. At times, one can actually burn away the moisture or food acids. You can follow the steps below to successfully repair your grill burners.
