Repairing Guides

how to repair broken motorcycle fairings

by Issac Hettinger Published 3 years ago Updated 2 years ago
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  1. On the front side of the missing area
  2. Sprinkle a layer of powder onto the tape and the repair area
  3. On the back side of the missing area
  4. Measure the correct size for the missing area
  5. After sanding, you may find some low spots that need to be filled
  6. Prime and paint. Buy the PlastiFix to repair your fairing now and have a try on your original fairing before ending up buying a complete new fairing.

Part of a video titled Repair cracked and broken motorcycle fairing with PlastiFix
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The technique to apply plastics is shown here in slow motion squeeze two or three drops of liquidMoreThe technique to apply plastics is shown here in slow motion squeeze two or three drops of liquid into the powder. Then use the tip of the needle to stab the ball of liquid and powder.

Full Answer

Can you repair a cracked fairing on a bike?

You can repair cracked and broken street bike fairings with PlastiFix! Motorcycle plastics are often discarded because of small cracks in the fairing. Many people don't know that PlastiFix can provide a very strong repair on these plastics. cracks, fill gaps and fabricate missing pieces like no other plastic repair product!

Can broken fairings be sealed together?

Motorcycle Fairings are generally made of ABS plastic. So is standard ABS sewer pipe. Just like ABS pipe can be sealed together so can broken fairings. And the materials needed can be picked up at your local Lowes or Home Depot. Just use ABS cleaner to clear the crack/joint. Then apply the ABS cement.

How do you Weld fairings on a motorcycle?

General process for plastic welding motorcycle fairings Remove the fairing piece from the motorcycle. Clean the fairing with water and a sponge. Use a soldering iron and cable ties (made of plastic) to solder the plastic shut, making sure to properly melt the plastic together. What type of plastic are motorcycle fairings made of? Materials.

What material are motorcycle fairings made of?

Motorcycle Fairings are generally made of ABS plastic. So is standard ABS sewer pipe. Just like ABS pipe can be sealed together so can broken fairings.

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Can you repair motorcycle fairings?

Maintaining your bike is expensive enough as it is, so you might be happy to hear that you can fix a cracked fairing in your garage for much less than $500. All you need is: Epoxy. Sandpaper.

How do you weld plastic body parts on a motorcycle?

0:019:08Repairing Motorbike Panels: Plastic Welding - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd one of the devices he sells is our welding torch to do plastic welding. Because the inevitableMoreAnd one of the devices he sells is our welding torch to do plastic welding. Because the inevitable just might happen just might fall off your sides done with you lovely pride.

How do you fix ABS fairings on a motorcycle?

0:004:50How To Repair A Motorcycle Fairing - YouTubeYouTubeStart of suggested clipEnd of suggested clipBegin by reassembling the damaged fairing tape the fairing back together from the front side usingMoreBegin by reassembling the damaged fairing tape the fairing back together from the front side using masking tape do not try and put any repair compound between the cracks.

How do you replace motorcycle fairings?

2:044:53How To Replace Sport Bike Fairings Step By Step Tutorial [] New Fairing ...YouTubeStart of suggested clipEnd of suggested clipYou can start laying them right by the bike where they're supposed to go. So now that you have allMoreYou can start laying them right by the bike where they're supposed to go. So now that you have all of the fairings out of their packaging i would recommend laying it where they go on or near the bike.

Can you repair plastic motorcycle fairings?

Epoxy is a great thing to have on hand for a number of different motorcycle fixes. You can: Repair or reinforce a plastic fairing boss. A boss is the plastic piece that holds the threaded inserts in your fairing.

How do I join broken plastic?

2:168:11How to Fix Broken or Cracked Plastic or Weld Plastic - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd baking soda so here we go we're gonna take our superglue. And we're gonna put a fair amountMoreAnd baking soda so here we go we're gonna take our superglue. And we're gonna put a fair amount right on here just like this real quick and we're gonna take our baking soda.

How do you fix a broken fairing?

0:144:39Repair cracked and broken motorcycle fairing with PlastiFixYouTubeStart of suggested clipEnd of suggested clipUse a rotary tool with a teardrop-shaped cutting bin and grind about half way through the plasticMoreUse a rotary tool with a teardrop-shaped cutting bin and grind about half way through the plastic along the crack line be sure to round off any sharp. Edges.

What glue works on ABS plastic?

ABS can be joined using common adhesives including "model airplane cement", ABS "pipe cement", all grades of cyanoacrylates including liquid and gel versions of the products, epoxies which harden in 90 seconds to 5 minutes or cure slowly, polyurethanes, and structural acrylic adhesives.

How do you repair cracked ABS plastic?

0:064:47How to repair and reinforce large ABS plastic items using ABS slurry.YouTubeStart of suggested clipEnd of suggested clipSo what I ended up going with was using an ABS slurry which is basically pieces of ABS plastic mixedMoreSo what I ended up going with was using an ABS slurry which is basically pieces of ABS plastic mixed with acetone.

What type of plastic is used on motorcycle fairings?

Acrylonitrile butadiene styrene (ABS) plastic is commonly used in original equipment sport bikes and certain aftermarket fairing manufacturers due to its strong, flexible and light weight properties.

How do you fix the plastic on a motorcycle?

0:085:02How to Fix a Motorcycle Fairing for less than $10 - YouTubeYouTubeStart of suggested clipEnd of suggested clipOkay so this is what I have planned I've got a crack here in the my Mohawk fairing. And I want toMoreOkay so this is what I have planned I've got a crack here in the my Mohawk fairing. And I want to try to use maybe a cement to put it back together. What I got set up here is I got a paper towel

How long does it take to replace fairings?

How long would it take to order fairings? Normally, painting an injection molded fairing kit takes around 5 days. During rush season about it will take around 7 days.

How do you fix the plastic on a motorcycle?

1:274:39Repair cracked and broken motorcycle fairing with PlastiFixYouTubeStart of suggested clipEnd of suggested clipAllow plastics to cure fully. Before working on the opposite side use a rotary tool with a teardrop-MoreAllow plastics to cure fully. Before working on the opposite side use a rotary tool with a teardrop-shaped cutting bit and grind away about halfway through the plastic along the crack.

How do you weld plastic with a soldering iron?

0:416:55How to Weld Plastic with a Soldering Iron - YouTubeYouTubeStart of suggested clipEnd of suggested clipRight in the middle of the crack. And then fold the edges in. And then for more strength what youMoreRight in the middle of the crack. And then fold the edges in. And then for more strength what you can do is we can actually add wire to it I'm going to heat up my soldering iron.

How do you repair plastic motorcycle fenders?

2:285:40how to repair motorcycle plastic fairings with a product called plast-aidYouTubeStart of suggested clipEnd of suggested clipIt rest on the crack. And then dragging it along and letting its natural stringiness let it stickMoreIt rest on the crack. And then dragging it along and letting its natural stringiness let it stick drag. It out let it stick drag. It out and then you can literally just Pat it down over the crack.

How is plastic welding done?

This plastics welding technique, also known as high-frequency welding or radio-frequency welding, uses electromagnetic field to join two plastic parts. The high-frequency electric fields are used to heat the material and pressure is also added to soften and join the two materials together resulting in a strong bond.

Why are fairings discarded?

Motorcycle fairings are often discarded because of small cracks in the motorbike fairing. Replacement fairings may not be available or they may be too expensive. We will recreate the missing piece on this side so that it matches the piece on the opposite side. Clean the damaged area.

How to keep Plastifix from running off of tape?

Use a body spreader to help put a small bend on the edge of the tape. This will help keep the PlastiFix contained. Sprinkle a layer of the PlastiFix powder onto the tape and the repair area. It may help to get the piece as horizontal as possible to keep the powder from running off of the area.

How to reshape plastifix?

Use die grinders and sanders to reshape the plastifix to the proper shape. Tape a piece of paper to the undamaged piece and use a pencil or a crayon to get a rubbing of the shape. Cut the shape out of the paper and flip the paper over. This is the contour that we need to transfer to the damaged part.

How to soften molding bar?

Drop the molding bar into boiling water. Or heat the water in a microwave, it takes just a few minutes. Allow enough time for the heat to soften the molding bar all the way through. Remove the molding bar from the boiling water and it will be liable for a short time.

How to crack a plastifix?

Fill the PlastiFix. Squeeze two or three drops of liquid into the powder, then use the tip of the needle to stab the ball of liquid and powder. The hole of the needle is on the side of the needle, not at the tip. When you transfer the ball of liquid and powder to the crack, give the bottle another squeeze.

How to keep Plastifix from running off of tape?

This will help keep the PlastiFix contained. 2. Sprinkle a layer of powder onto the tape and the repair area . It helps to get the piece as horizontal as possible to keep the powder from running off of the area.

How to clean a soiled surface?

Clean the damaged area. Do your best to remove these contaminants by using the Super Clean, which is a mild solvent based cleaner. Use the clean cloth or paper towel to wipe the damaged area in one direction, in order to avoid re-contaminating the surface. 2.

Can you hook up fairings without tabs?

Repair the broken tabs on fairings. Your original motorcycle fairings are often discarded because of the broken tabs and bolt holes. You just can’t hook them on the bike frame without tabs. Well, by using the PlastiFix, you could copy an existing tab with the molding bar and recreate the missing tab there.

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