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how to repair broken throttle cable

by Luther Rodriguez Published 3 years ago Updated 2 years ago
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Fix Lawn Mower Throttle Cable [Broken Further Away From The End]

  • Purchase a roll of stainless steel braided wire.
  • Remove the old wire from the protective sheath.
  • Carefully measure the correct length the new cable needs to reach.
  • Squirt WD40 oil into the sheath until it starts to flow out of the other end.
  • Thread the cable into the sheath until each end sticks out.

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Part of a video titled How To Fix A Broken Motorbike Cable Yourself With Minimum ...
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The first thing you want to do is drill a small hole right through the shaft. Most throttle andMoreThe first thing you want to do is drill a small hole right through the shaft. Most throttle and choke cables are about one to two millimeters thick clutch cable so nobly 2 to 3 millimeters thick.

Full Answer

How do you fix a throttle cable?

  • Improper cable adjustment and slow acceleration response. When there is excess slack or the cable is too tight, this can cause intermittent delays in throttle response relative to pressing down ...
  • Dirty or frayed cable.
  • Cruise control not working properly.

How to unfreeze a throttle cable?

Spray or pour penetrating oil into the funnel. Position the opposite end of the cable over a small container to catch the penetrating oil as it drips out. Then lubricate the cable. Remove the air cleaner assembly so you can see the choke plate.

How to properly adjust throttle cables?

How to correctly adjust kickdown cable on TH350

  • elcamino72. Ever since I switched from a 2bbl to a 4bbl many years ago, my transmission kickdown on my TH350 in my 1972 has been goofy.
  • elcamino72. Okay, I got it, WOW what a difference!!! ...
  • TD's68btrnut. Perfect advice. ...
  • 81z28. Where is this tab located ??
  • blue66. ...
  • von. ...
  • dscabra. ...
  • gagek. ...
  • bracketchev1221. ...
  • Calculated Risk. ...

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How do you hook up a throttle cable?

  • The throttle cable housing may need to be adjusted periodically because the cable stretches.
  • Fully loosen the jam nuts (1) and (2) and mount the throttle cable housing to the frame.
  • Pull the throttle cable housing toward the rear of the kart until you feel resistance.

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How do you fix a throttle cable?

3:059:30How To Repair Brake/Throttle Cable Ends! (The Right Way) - YouTubeYouTubeStart of suggested clipEnd of suggested clipI will put the rod into it all of this brazing rod will melt into the cavity. And make a nice littleMoreI will put the rod into it all of this brazing rod will melt into the cavity. And make a nice little ball. I will then take the folded over end of the stainless steel wire insert.

What happens if throttle cable breaks?

If the cable breaks, or comes out of adjustment far enough, it can affect the drivability of the vehicle to the point where the car will not be drivable until the problem is addressed. Usually, there will be a few symptoms displayed when the accelerator cable is having a problem.

Can you weld a throttle cable?

4:499:40HOW TO SOLDER Throttle & Brake Cables - YouTubeYouTubeStart of suggested clipEnd of suggested clipAfter your shirts settled. And there you go your cable is soldered at the end. So it doesn't lookMoreAfter your shirts settled. And there you go your cable is soldered at the end. So it doesn't look pretty but it's solid it'll do the trick and your cable is not going to fry anymore.

How do you fix a broken cable end?

6:028:57Make New Cable ends - YouTubeYouTubeStart of suggested clipEnd of suggested clipDown into the piece of wood and then I took a teeny drill bit and I drilled a little teeny hole.MoreDown into the piece of wood and then I took a teeny drill bit and I drilled a little teeny hole. Right in for the cable.

How much does it cost to replace a throttle cable?

Throttle Cable Replacement pricing for various carsCarsEstimateAverage Dealer Price2008 Dodge Durango$227$239.742008 Kia Optima$199$211.142006 Ford Taurus$198$210.822006 Acura RSX$327$339.901 more row

How much does it cost to fix a throttle?

The throttle body part will typically cost between $200 and $500, depending on the type of car that you drive. Labor costs for this kind of repair are typically relatively low, so you can expect to pay between $50 and $150 to have the part professionally installed.

How do I make my own throttle cable?

0:003:58how to make custom motorcycle cable lengths for throttle, clutch and brakesYouTubeStart of suggested clipEnd of suggested clipShort in the housing. I just need to pull the cable back out. And then measure the correct amount toMoreShort in the housing. I just need to pull the cable back out. And then measure the correct amount to shorten the outside housing and cut that.

Will JB Weld work on wire?

Will J-B Weld conduct electricity? No. J-B Weld is not considered to be a conductor. It is an insulator.

Can you solder stainless cable?

The short answer is yes, as long as you use the correct heat source, solder, and flux.

How do you fix a cable wire?

0:213:38How To Fix A Cut Coaxial Cable-F Connector Repair Tutorial - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo we're going to imagine that you go to your coaxial. Cable you realize that it's cut and you wantMoreSo we're going to imagine that you go to your coaxial. Cable you realize that it's cut and you want to fix it okay very simple process you only need a few. Simple tools let's get right into the video.

How do you replace an accelerator cable?

2:5010:02How to Replace Your Accelerator Cable And Adjust It - YouTubeYouTubeStart of suggested clipEnd of suggested clipRemove the bulkhead cablegram. It pull the cable through the bulkhead untie the string disconnectMoreRemove the bulkhead cablegram. It pull the cable through the bulkhead untie the string disconnect the cable and nipple from the throttle linkage remove the metal clip securing the cable release the

How long do throttle cables last?

How long you can expect your accelerator cable to last will depend in large measure on how often you drive. The more use the accelerator cable gets, the more prone it is to wear and tear. Usually, you can expect to get five years from your accelerator cable before it needs to be replaced.

What is the throttle cable?

A mechanical throttle cable is used to link the accelerator pedal to the engine throttle plate. When the driver pushes down on the pedal, the cable pulls the throttle open, allowing air to enter the engine. Most of the time, a throttle cable will last the life of the vehicle.

How do you replace an accelerator cable?

1:5511:33How To Replace a 2 Stroke Throttle Cable - YouTubeYouTubeStart of suggested clipEnd of suggested clipSlide that the throttle cable is attached to now to do that we need to gain access to these twoMoreSlide that the throttle cable is attached to now to do that we need to gain access to these two screws that are on the top of the carburetor now to do that we need to loosen. These clamps right here.

How do you fix a throttle cable on a lawn mower?

Lawnmower Throttle Cable Replacement and AdjustmentStep 1: Remove the faulty throttle cable.Step 2: Place the new cable on the handle.Step 3: Connect the new cable.Step 4: Adjust the new cable. Check if your mower is always idle or running at high speed with the new cable. ... Step 5: A test drive.

How to get home if throttle cable breaks?

Steps to getting home if your throttle cable snaps or breaks while riding: Pull over safely to the side. Find the broken cable part that is still attached to the carb. Route it so you can hold it with your hand and pull on it while you ride. Control the throttle with your hand and steer with the other hand.

What does "no throttle cable" mean?

No throttle cable means no acceleration, and no getting home. Well, lucky for you it happened to me last night and I am here to share with you some tips and tricks to get you home. The most likely way that should work for you is finding the broken part of the cable (that is still attached to the carb) and using your hand to pull open and closed ...

Why does throttle cable break?

There are a couple of reasons why a throttle cable can break, but the most popular is due to wear and tear. The nature of a throttle cable’s function is such that it comes under constant stress, and any damage to the cable could lead to breakage. One of such damages is the stretching of the cable. Over time, the cable can become stretched, ...

What is a throttle cable?

A throttle cable, also known as an accelerator cable, is a metal cable that links the gas pedal with the throttle plate. This cable’s function is to facilitate the throttle’s opening when the pedal is pressed or a lever is pushed.

Why is my mower throttle cable rusting?

Other than this stretching that occurs after prolonged use of the mower, the throttle cable can also suffer from exposure to elements that could lead to rusting or weakening. Another common problem encountered is the dryness of the casing or cover enclosing the throttle cable.

How to make a wire ring?

Step 1: You would need to procure a 7-inch, #16-wire size aluminum cable and bend it in half. It should be easy to turn since it is made of aluminum. Following the bending, flatten the cable with a pair of pliers. You could further flatten it by using a wire flattening device.

Does a Craftsman mower throttle cable break?

Provided you use your lawn mower regularly, it is a foregone conclusion that the throttle cable would break or require adjusting once in a while. If you would prefer this to happen less frequently, purchasing a mower known for its longevity, such as the Craftsman M105, would be a good idea.

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