Repairing Guides

how to repair chimney flue crack

by Maude Metz II Published 3 years ago Updated 2 years ago
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Steps for repairing the Chimney Flue

  • Step one: Check for damage. If you can see cracks or holes in the flue, that is an obvious sign of degradation and needs...
  • Step two: Clean out any debris from inside the chimney (if there are any). Use a wire brush on it if necessary. Be sure...
  • Step three: Secure a stainless steel liner to the interior surface of your flue, using...

Part of a video titled Chimney Cracked / Damaged Flue Smart Repair with Tom
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This is an example of the inside of your chimney with heat shield applied. From top to bottomMoreThis is an example of the inside of your chimney with heat shield applied. From top to bottom filling. In all of cracks.

Full Answer

What is the average cost to rebuild a chimney?

In general, a chimney rebuild costs anywhere between $1,000 and $3,000. However, larger chimneys could cost $5,000 or more to rebuild. A general way to estimate the cost of chimney rebuild is to calculate $150 per linear foot in height of the chimney. However, these average costs do not tell you how much your specific rebuild will cost.

How to tell if your chimney needs repair?

What are the most common masonry chimney repairs?

  1. Chimney Cracks A crack in a chimney can be very evident, like in the photo below: Chimney Crown with cracks! ...
  2. Chimney Crown Issues The very top of a chimney is referred to as the “Chimney Crown.” Think of a king with his crown, you would notice a few things ...
  3. Chimney Liner Issues Your Chimney liner is a vital component of a chimney system. ...

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How to unclog a chimney?

To vent your stove, you will need the following tools:

  • A drill with a hole saw or spade bit that matches up to your venting kit’s outer diameter (the most common size is six inches).
  • Screwdriver for assembly of venting kit and chimney pipe.
  • Teflon tape – A level if venting through the roof (optional).

How often should you clean a chimney?

  • You can consider inspection or cleaning before the start of the burning season.
  • You can also consider summer a good time!
  • Spring would be okay too! Or you may opt for early fall.

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Can a chimney flue be repaired?

Two methods are used to repair the interior of a chimney flue liner: The Joint Repair System is useful when repair is only for defective mortar joints; and. The Resurfacing System, which repairs mortar joints as well as minor defects in clay flue liners or tiles.

Can you use a fireplace with a cracked flue?

House Fires A flue liner is so crucial for fire prevention that you should not light the fireplace or heating stove if it's damaged. Most chimneys have clay tile liners. It is inexpensive, durable, and effective, but cracks are especially common with clay liners.

What causes flue liners to crack?

Flue tiles can also crack due to sudden events such as a chimney fire or lightning strike. Inferior craftsmanship of the chimney, or even the ongoing settling of your home, can also cause cracked flue tiles. Finally, exposure to corrosive chemicals and moisture can cause pieces of the flue liner to delaminate.

Are chimney cracks serious?

Generally small cracks and mortar deterioration are considered to be a maintenance issue and can easily be repaired. It is a good practice to keep cracks sealed so that moisture does not penetrate into them, especially in cold climates where the water penetrates into a crack and then freezes.

How do you replace a chimney flue?

0:032:56How to Re-Line a Chimney Flue | This Old House - YouTubeYouTubeStart of suggested clipEnd of suggested clipHere's your water heater flue that's going to sit right up there like that fireplace flu will beMoreHere's your water heater flue that's going to sit right up there like that fireplace flu will be next to it we'll extend that just a little bit okay and attach the stainless steel single flue cap.

How much does it cost to repair cracks in a chimney?

Expect to pay $175 to $3,000 to repair a chimney crack. Masonry joints expand and contract with temperature fluctuation. This can lead to cracks forming and allowing smoke, carbon monoxide, and sometimes even stray embers to get between your walls our out of the chimney and onto your roof.

How long do chimney liners last?

15 to 20 yearsHow long do chimney liners last? The answer to this question depends on the type of chimney liner you have. Clay tile liners and cast-in-place liners typically last around 50 years. Stainless steel flue liners generally last for 15 to 20 years (though low quality liners may not even last for five).

What happens when liners get damaged?

Common causes of damaged flue liners Cracks within the flue liner can cause excess air to and gases to escape within the walls of your chimney and put you and your family at risk for a serious fire.

How much does a stainless steel chimney liner cost?

The average cost of a stainless steel chimney liner is around $1,980 when installed by a local chimney professional. For do-it-yourself homeowners, expect to pay around $625 for a ready to install, 6″ x 25′ foot flue liner kit and DIY installation.

What to use to fix cracks in fireplace?

1:083:07How To Fix Cracked Mortar or Concrete in a Fireplace with Mor-flexxYouTubeStart of suggested clipEnd of suggested clipAnd recess the backer rod three-eighths of an inch to half an inch below the surface cut the nozzleMoreAnd recess the backer rod three-eighths of an inch to half an inch below the surface cut the nozzle to the bead size you need and load the caulking gun gun more flex into the joint.

Inspecting The Clay Tiles

There are 3 basic places to check when inspecting your chimney. First, the mortar joints between each section of clay tile can erode over time leav...

Chimney Flue Repair - Clay Tiles

The clay tiles located near the top of the chimney are usually the first ones to fail since they are exposed to the greatest temperature changes. T...

Overall - Chimney Flue Repair

While some chimney flue repair can be completed yourself, you should have an experienced professional inspect your chimney to make sure it's free f...

How do I know if I have a chimney flue problem?

There are several signs that indicate you may have a problem with your chimney flue. Some common symptoms include: smoke coming into the home, soot...

Why is it important that I fix my chimney flue problem?

If left untreated, there can be significant problems caused by a damaged or clogged chimney flue. Some common issues include: carbon monoxide poiso...

What are the steps I need to take to fix my chimney flue?

There are several steps you need to take in order to properly fix a chimney flue: inspection, cleaning, and repairs (if necessary). You will need t...

What is involved in fixing my chimney flue?

In most cases, fixing a chimney flue involves cleaning and repairing the damaged areas. This might include removing soot, replacing brick or mortar...

Can I fix my chimney flue myself?

There are some temporary fixes that you can do yourself, but it is important to contact a professional chimney sweep if damage is significant. This...

What should I expect when hiring someone to fix my chimney flue?

When you are looking for someone to fix your chimney, there are some things that you can do in order to find the right person for the job. First, m...

What is the most expensive way to repair a chimney flue?

Stainless steel liners are the most expensive repair for the flue system. These are insulated and dropped into the flue, creating a whole new flue system for the fireplace to vent through. This method is a surefire way to repair your cracked chimney flue tile.

Why does my chimney crack?

Your chimney’s clay flue tiles will crack if the flue system becomes too hot. This would occur if a chimney fire occurred. A chimney fire occurs when the fire in your fireplace is no longer contained strictly in your fireplace. If the fire is able to move up the chimney into the flue system the extreme heat will most certainly crack your chimney ...

Can a chimney flue be cracked?

If the fire is able to move up the chimney into the flue system the extreme heat will most certainly crack your chimney flue tiles. This vertical cracked flue liner should be repaired using HeatShield or a stainless steel liner. In some cases if only one flue tile is broken near the top of the chimney and it is accessible enough for replacement, ...

What is a Chimney Flue?

A chimney flue is a structure that provides an outlet for smoke and heated air to escape your home. It also protects the walls of the house from heat damage and other issues caused by hot materials. A flue can be made out of several different types of material, including brick, metal, or clay tiles.

Why does my Flue need to be Fixed?

If you are experiencing any of the following, then it is time to call a professional for flue repair.

What to Expect When a Chimney Flue has Been Fixed?

Chimneys that are in good condition should be lined with stainless steel for protection and durability. If you have a cast iron flue, then the stainless steel is installed inside of it. This allows for maximum strength and support without affecting your view from outside.

How do I know if my Chimney needs Fixing?

There are a few telltale signs that your chimney may need some attention. If you notice any of the following, it’s time to call in a professional:

Steps for repairing the Chimney Flue

Step one: Check for damage. If you can see cracks or holes in the flue, that is an obvious sign of degradation and needs to be repaired immediately.

Aftercare and Safety Precautions

Once your chimney has been fixed, there are some procedures that should be followed to ensure it remains in top condition for the long-term. The first is checking over the work done after a few days. Make sure you’re happy with how everything looks and feels before moving on to anything else.

Environmental Protection

If you are in the market for a new heating appliance, there is also an environmental argument to be made. Gas furnaces (and gas water heaters) produce approximately sixty percent less carbon dioxide than electric ones. On average, this amounts to about one ton of CO₂ emissions per year with electricity and half that amount if using natural gas.

What to do if your chimney has cracked tiles?

When cracked tiles are found, the best way to remedy the situation is by lining or relining the chimney itself. A stainless steel chimney liner is the preferred option among homeowners as it often comes with a lifetime warranty and typically never needs to be replaced.

Why do my chimney tiles crack?

Why It Happens. Cracked tiles often occur when heat is not evenly disbursed throughout the chimney. This leads to unequal expansion of the tiles causing them to buckle, crack, or split. Clay tiles are most prone to this problem because the material is unable to quickly absorb the heat. How to Fix It.

What are the problems with a chimney?

One of the most common chimney ailments homeowners run into are cracked flue tiles. When left untreated, this issue can wreak havoc on the home’s chimney system. Cracked tiles can lead to dangerous gas leakage allowing carbon monoxide to seep into the home’s interior. It can also allow deadly heat transfer to combustible materials in the surrounding areas increasing the risk of home fire.

Can you replace broken flue tiles?

Single clay flue tiles can also be installed to replace broken ones but will often crack again creating another safety hazard within the flue. If damage is minimal, a product such as HeatShield® Cerfactory Flue Sealant can be used to fill the cracks.

Can cracked tiles cause carbon monoxide?

When left untreated, this issue can wreak havoc on the home’s chimney system. Cracked tiles can lead to dangerous gas leakage allowing carbon monoxid e to seep into the home’s interior. It can also allow deadly heat transfer to combustible materials in the surrounding areas increasing the risk of home fire. Why It Happens.

What is the phone number for chimney repair?

Give us a call today at (770) 691-6707.

What happens if you install a wrong flue?

A wrong sized liner can also cause excessive creosote buildup, which increases the risk of a hazardous chimney fire.

How long does a clay tile chimney last?

That’s because the material is cost-effective and lasts up to 25 years. Eventually, though, clay liners deteriorate. Repairs aren’t usually a feasible option because partial tear-down of the chimney itself is necessary. In the meantime, other sections of the clay tiles are also suffering from wear and tear and will need to be replaced, as well. The best option is to have an entirely new chimney liner installed.

What happens if you don't have a chimney liner?

Mortar joints quickly erode, which exposes exterior masonry to moisture. The eventual result is a chimney that begins to lean and might collapse if repairs aren’t made.

Why do you need a chimney inspection?

There are several reasons annual chimney inspections are recommended by fire safety experts but none as compelling as the dangers of a cracked chimney flue. Some safety hazards are more urgent matters than others. When it comes to a deteriorating chimney flue, the emergency is real.

How long does it take for a chimney to catch fire?

The eye-opening National Bureau of Standards (NBS) test that changed things starting in 1940 found that woodwork adjacent to an unlined chimney can catch fire in just 3.5 hours. When your chimney liner begins to deteriorate, the same effect occurs.

Is aluminum flue better than stainless steel?

Aluminum is much cheaper but is only a feasible option for a flue material when used with certain medium-efficiency gas heating appliances. Stainless steel, on the other hand, often comes with a lifetime warranty.

Cracked flue tiles

Cracked tiles frequently occur when the heat is not evenly distributed throughout the chimney. This causes the tiles to expand in an uneven fashion and the result can be cracking, buckling or splitting. Clay tiles are most likely to have this problem because the material does not quickly absorb heat.

Why cracked flue tiles are dangerous

Cracked flue tiles can lead to gas leakage that allows carbon monoxide to seep into your home’s interior.

Loss of chimney efficiency

The defects caused by cracked flue tiles, gaps, and spalling can begin a process that not only threatens your family’s wellbeing, it can begin destroying your chimney from the inside out.

How to fix cracked chimney tiles

The best way to fix cracked tiles is by lining or relining the chimney itself.

How to repair cracks in chimney crown?

Large cracks on the chimney crown between 1/8 and 1 inch in diameter can be repaired with pre-mixed cement patch or mortar. Inject the repair mix into the crack with a squeeze bottle, or force into the crack with a putty knife. Curing time typically ranges from four to six hours, but it may take longer for wider cracks.

What is a patch in a chimney?

Patch Cracks in the Large Crown Area. The chimney crown is a sloping cap that forms the top-most section of your chimney. Its purpose is both to protect the masonry section of the chimney and to prevent water from pooling on top.

What is the best way to fix a hairline crack?

The solution is to use a water repellent that is highly liquid in consistency, which can penetrate the hair line cracks.

How to clean cracks in brick?

With a gloved finger, wipe the mortar clean from the crack. Use a rag to clean the area around the crack. If the brick cracks are very thin hairline cracks, you may be able to close them up by brushing them with water repellent. Lee Wallender.

What is the worst thing about a chimney?

Even worse, cracks in a brick chimney that continue from the flue to the exterior are one cause behind a terrifying, devastating phenomenon: a chimney fire. Chimney fires can ignite instantly—those who have experienced them describe it as an explosion followed by a sound similar to a freight train. Once a chimney fire has started, only the fire department can stop it since it must be extinguished from the top-down.

How to scrape out crumbly mortar?

Repointing, or tuckpointing, is the process of scraping out the crumbly mortar and replacing it with new mortar. Use a joint raker to scrape out loose, weak mortar, leaving the good mortar in place. For more difficult crumbly mortar, gently tap it out with a hammer and masonry chisel.

Where is the caulk on a chimney?

Caulk Around the Flue and the Crown. One major avenue for water to enter your home and cause damage is at the joint between the chimney flue and the crown—the concrete cap that covers the top of the chimney brick. Typically, gaps form in this area after several seasons.

The Chimney Flue

If you’re a bit rusty in your ability to recall the different chimney parts, this section should clear any doubts. The chimney flue is simply the lining within a masonry chimney. This is in form of a conduit made from different materials.

Chimney Flue Breakdown And The Need For Repair

A chimney flue is bound to have an issue or two during its lifespan. This is a normal situation that requires appropriate action in the form of repair or replacement. Our bias here is largely towards chimney repair.

Chimney Flue Joint Repair

As the name suggests, chimney flue joint repair largely focuses on damaged mortar joints.

Chimney Flue Resurfacing

True to its name, chimney flue resurfacing is another form of repair that aims to fix the chimney liner. To qualify for this type of repair, a chimney liner surface should be mostly sound but have minor issues across its surface area.

Cracked Chimney Flue Repair Costs

Cracked chimney flue repair isn’t as extensive as say, chimney relining or replacement. Here, a limited coverage area is fixed at a cost ranging from $80 to $120 per square foot. This type of repair seeks to fill up the joints or cracks left open by displaced mortar.

Chimney Lining Repair Costs

Chimney lining repair, also called chimney flue resurfacing costs around $2,000 to $3,500 on average.

Chimney Flue Replacement Costs

The cost for chimney flue replacement is more significant than the two discussed above.

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