
Restoring Concrete Expansion Joints the Hard Way
- Use a scraping tool, like a 5-in-1, to scrape out the old concrete expansion joint filler.
- Vacuum out the concrete expansion joints.
- Use a caulk gun with your filler of choice and refill the joints.
- Scrape the sides and top of the joints to leave a clean finish.
- Use a scraping tool, like a 5-in-1, to scrape out the old concrete expansion joint filler.
- Vacuum out the concrete expansion joints.
- Use a caulk gun with your filler of choice and refill the joints.
- Scrape the sides and top of the joints to leave a clean finish.
What are some ways to repair concrete cold joints?
- Try to avoid cold joints in the middle of the wall, where the loads are high.
- Let the rebar run 2 to 3 feet out of the concrete at the joint so you can tie into it when you continue the pour.
- If there isn’t already rebar in place where you stop the pour, put some in before the concrete begins to set. ...
When to use concrete expansion joint?
Types of Expansion Joint
- Bridge Expansion Joint. Bridge expansion joints are designed to allow for continuous traffic between structures while accommodating movement, shrinkage, and temperature variations on reinforced and prestressed concrete, composite, and ...
- Masonry Expansion Joint. Clay bricks expand as they absorb heat and moisture. ...
- Railway Expansion Joints. ...
How do you replace concrete expansion joints?
- Cleaning: Keep dirt and debris out of your expansion joints. Debris can encourage moisture to seep into your expansion joints, causing them to crack.
- Drying: Don’t allow standing water to remain on your expansion joints for too long. ...
- Weeds and plant growth: If you see weeds and plants growing in your expansion joints, remove them immediately. ...
How to repair a cold joint with concrete?
- The Cold joint in the concrete will cause the deterioration of the steel reinforcement in the concrete.
- The cold concrete joints reduce the strength and durability of the structure.
- The aesthetic appearance of the surface of the concrete gets affected due to the presence of the cold joint concrete.

What is the best concrete joint filler?
Epoxy and polyurea-based joint fillers are two of the most popular filler solutions. They help extend the lifetime of concrete floors and allow them to perform as intended throughout their usable years.
Should you fill concrete joints?
After a joint is established, it needs time to activate as the slab cures. Ideally after 90 days, the joint should be filled or sealed. Joint filling is done the full depth of the joint while sealing is only done over the surface level with a flexible material over a rod to help keep the proper shape of the joint.
What is the best concrete expansion joint material?
Silicone provides an excellent alternative to the three expansion joint fillers above, and for a few reasons. First and foremost, it is flexible and durable, allowing it to accommodate the natural expansion and contraction of the slab without cracking or breaking its seal.
How do you fix a chipped concrete joint?
1:224:55How-To Repair Expansion Joints in Concrete (Video) | SealGreen.comYouTubeStart of suggested clipEnd of suggested clipAll the material came out you need to insert a backer rod Bachrach contains the calcium flowing downMoreAll the material came out you need to insert a backer rod Bachrach contains the calcium flowing down the crack the back right should be at least half an inch deep. And at least a quarter inch wider.
How do you fill large gaps in concrete?
1:547:21How To Fill A Gap Between Garage Floor And Concrete DrivewayYouTubeStart of suggested clipEnd of suggested clipSome. General purpose sand.MoreSome. General purpose sand.
What to fill joints with?
Most contractors will fill the joints if asked, but they will warn you about the possible problems. The best material to use is a 100% solids epoxy or polyurea filler with an elongation rate (flex %) that is higher than that of the coating you are using.
Which is the material used for filling concrete joint?
Rubber, asphalt and other compressible materials are popular joint filler material choices. Joint filler also prevents the introduction of other materials that are not compressible from entering the joint, which could cause concrete failure as well.
What material is used to fill expansion joints?
The material used for expansion joint fillers include low viscosity epoxy resins, silicone gels, and cork and woods such as southern yellow pine, redwood, or western cedar.
Should you caulk concrete expansion joints?
Caulking Concrete Cracks and Expansion Joints Caulking the joints and cracks is the best way to stop this from happening. Even expansion joints in your concrete driveway should be caulked. They can be the biggest culprit of water under your slabs.
Can chipped concrete be repaired?
Is there any way to repair this without replacing our entire porch? McLean, Va. A: It's definitely possible to patch chipped concrete, even in a situation like yours, where the concrete isn't supported underneath. However, the patch might not dry to the same color and texture.
Do it yourself repair concrete?
2:215:16How To Repair Concrete | Pro Tips For Repairing Concrete - YouTubeYouTubeStart of suggested clipEnd of suggested clipApply the same bonding product to the broken edges of the side wall making sure to get into all ofMoreApply the same bonding product to the broken edges of the side wall making sure to get into all of the crevices mix. Up your concrete patch with water and add some of the bonding product to the mix.
Is it normal for expansion joints to crack?
These settlement cracks are perfectly normal and occur as a result of your new home - and all of its weight - settling in on its foundations. "Every new building will settle, but with the correct building process and expansion joints, the cracks will be limited.
Should concrete control joints be caulked?
Caulking Concrete Cracks and Expansion Joints Even expansion joints in your concrete driveway should be caulked. They can be the biggest culprit of water under your slabs. Notice how the caulking is slightly lower than the concrete slab around it.
Should I fill concrete expansion joints in garage?
Some people will consider filling the joints before the epoxy coating is applied. It might sound like a good idea, but if the joints are filled with a solid material and then covered with epoxy, it defeats their purpose. Improperly filled expansion joints is where the chips and cracks in floors are born.
Can you grout concrete joints?
If the joints are moving with the contraction of the concrete, they are considered “working” or moving joints. If the cuts or joints are working, using a grout is not recommended. If they are not working then grouting may work out fine.
Should basement concrete control joints be caulked?
Caulked concrete control joints are very important if you want to preserve your slab and keep it looking like new. Cleaning and sealing your concrete is important to preserve the slab's beauty and prevent cracks.
How do you fill expansion gaps in concrete?
Foam backer rods act to fill in space between concrete joints so you don’t need to use a ton of self-leveling sealant. Here’s a BIG TIP: the diameter of the backer rod should be 1/8 inch larger than the width of your concrete expansion joint. This will ensure a water tight seal.
What material is used for expansion joints in concrete?
Minimize Concrete Cracking and Damage with Expansion Joints. ASPHALT EXPANSION JOINT is composed of a blend of asphalts, vegetable fibers, and mineral fillers formed under heat and pressure between two asphalt -saturated liners. It is waterproof, permanent, flexible, and self-sealing.
What is the best concrete joint filler?
Akonaflex™ Expansion Joint Filler is a superior-grade, one-component, urethane sealant and filler to be used in concrete joints as well as a wide variety of substrates.
Can you fill concrete expansion joints?
Just remember that expansion joints should always be sealed and filled with a flexible joint sealer and never be epoxied or coated over. Contraction joints can be filled in the same manner after a coating or sealer is applied.
Should you caulk concrete expansion joints?
Even expansion joints in your concrete driveway should be caulked. They can be the biggest culprit of water under your slabs. Notice how the caulking is slightly lower than the concrete slab around it. This protects the caulk from wear and tear of people walking and driving over it.
What is the difference between expansion joints and control joints?
A control joint is a continuous vertical joint filled with mortar, but with a bond breaker on one side so that tensile stress cannot develop across the joint. An expansion joint is a continuous vertical or horizontal joint, left completely free of mortar and filled with elastomeric sealant to keep it watertight.
Do concrete driveways need expansion joints?
Every concrete slab, inside (basements, garages, etc.) or outside ( driveways, patios, entries, etc.) are required to have joints every eight feet horizontally and vertically. Expansion Joints provide space between concrete slabs as a buffer for expansion on hot days and contraction when it is cold.
Why do joints become unsupported?
Perenchio says that even if joint caulking has been injected, joints soon become unsupported due to the opening of the joint as the concrete dries and shrinks. Filling the channel with a mortar composed of low viscosity epoxy and sand.
What is a dowel in concrete?
Dowels are set into pockets in the concrete, mid-height on both sides of the concrete slab so that one side is fixed and the other side is, in effect, contained in a sliding sleeve connection. The dowel should be stainless steel and smooth.
How to get epoxy off of a channel?
Because the fresh epoxy is sticky and difficult to finish, the usual technique is to slightly overfill the channel and then return after the epoxy has set, heat it to its softening temperature with a weed burner just above the surface , and scrape off the excess epoxy with an ice scraper.
Can you fill a newly sawed joint?
The newly sawed joint can be filled if desired, but it is not necessary, due to this resiliency . Also, because the mortar contains a large percentage of sand, it has good resistance to abrasion. This repair should last the lifetime of the concrete slab.
Can concrete be poured?
Your concrete slab is poured, but if that slab is going to have hard-wheel traffic on its surface, your concerns may be only starting. The edges of the slab at the joints are frequent places for deterioration with the spalling of these edges. Small hard, non-pneumatic wheels on forklift vehicles and other equipment often place great stress on any unsupported edges.
How to fix cracks in concrete?
The band-aid fix for repairing cracks in concrete is the simple mixing of a polymer-modified cement product in a bucket with the included liquid. The mixture is then poured into the crack or expansion joint to fill it.
What is expansion joint and crack filler?
Expansion joint and crack filler is used for cement crack repairs. It is a waterproof cement product that is sold as a resin and mixed with a hardener to prepare the mixed components. It is then poured into the foundation’s crack, on concrete, or into a joint.
Why do we need joints in concrete?
Why We Need Concrete Joints. Joints in concrete are created to compensate for the expansion or shrinkage in concrete due to changes in temperature. To prevent the cracks caused by shrinkage and expansion, joints are created by forming, tooling, sawing, and placing joint formers in the concrete.
Why do concrete joints allow free movement?
In such cases, the joint allows free movement of concrete due to its expansion and prevents damage to the other structural elements connected to the concrete.
Why does concrete contract when it is dried?
Like expansion, concrete also experiences contraction due to a reduction in temperatures. Tensile stresses result from drying shrinkage and ambient temperature drops in restrained concrete elements that are prevented from contracting.
What is the purpose of isolation joints?
Isolation joints have one simple purpose, which is to isolate a slab or concrete element from something else like a wall or a column or a drainpipe. This due to the fact that different structural elements would have different displacements due to shrinkage or expansion.
What is a construction joint?
Joint made when fresh concrete is placed against hardened concrete due to work constraints. In many structures, construction joints are made to accommodate the construction sequence of concrete placement.
What happens after a concrete break?
During that break already placed concrete would get hardened. After the break, the wet concrete would again be placed on hardened concrete. In this regard, a construction joint is a separating plane between the already placed concrete and the wet concrete batch.
Why should joints be masked?
Joints should be well masked to avoid an ugly appearance. The top surface should be roughened for the subsequent pouring of concrete to develop a proper bond. The existing surface of concrete may be clean, roughened, and treated before placing new concrete. Following two steps are followed to make construction joints. 1.
Why do you need a sealant for concrete joints?
Its purpose is to prevent any water infiltration through the concrete joint. As with high-pressure injection, the joint must first be cleaned and then sealed before installing the elastomeric waterproofing membrane. The sealant prevents water infiltration into the joint. This enables your concrete joint to last longer.
How long does it take for a concrete joint to form?
A cold concrete joint is formed when there is a sufficiently long period of time, over 30 minutes, between the first and second concrete pour. This time can of course vary according to the conditions.
What is cold joint repair?
Concrete joint or cold joint repair is very similar to repairing a foundation crack. The differences between the two come down to the definition of a crack and the definition of a concrete joint.
What type of joint allows water to pass as easily as a concrete crack?
This type of cold joint often allows water to pass as easily as a concrete crack. Here are some photos of cold joints: Cold joints. Cold joints 1. Cold joints 2. Cold joints outside.
What is the width of a crack?
The width of a crack is generally between 0.2 and 2 mm. Beyond that, it is called a crevice. A crevice can jeopardize the building’s stability. It is therefore necessary to monitor the growth of the crack over time to avoid any problems on your home.
Can polyurethane be used on concrete?
High-pressure flexible polyurethane injection is carried out all along the concrete crack, from bottom to top. The benefits are undeniable: the result is long-lasting and instantaneous. It can be done at any time, regardless of the season.
How to bond concrete to old concrete?
Apply a bonding adhesive, usually epoxy, into the joints with a brush. This will help the new material to bond to the old concrete. Let the adhesive dry for about 10 to 15 minutes. Don't leave the adhesive for any longer than that because it should be sticky to touch, not completely dry. Insert foam backer rod.
What is an expansion joint?
An expansion joint is a material placed in the cracks (or joints) between concrete slabs to protect the slabs from cracking when they contract and expand as the temperature changes. This material acts as a shock absorber, absorbing the stress from the slab's movement. After a while, the expansion joint can dry out and won't absorb ...
How to make a shock absorber?
This will be your new shock absorber. Measure the amount of backer rod you need and cut off a piece that's the right size. Push the strip into the joint with a putty knife, making sure to push it in all the way. Cover and seal the joint. Apply a liberal layer of self-leveling urethane sealant.
