Repairing Guides

how to repair delaminated camper sidewall

by Braulio Stanton Published 3 years ago Updated 2 years ago
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Here are some tips for fixing RV sidewall delamination yourself:

  • Before you begin, identify the areas you need to repair and mark around it with tape
  • Work from the bottom toward the top when injecting the bonding agent
  • Cover as much of the area around the treatment area with plastic and tape
  • Inject the agent above the area you are treating because it runs down the side
  • Put pressure on the treated areas as soon as possible so it doesn’t run down the side
  • Mix small batches over large batches so you can inject the agent quickly before the mixture reacts and dries
  • Do not reuse the syringe and tubing on repeated applications over several days – use a new one each day
  • If you want to use clamps, make extras in case the project is larger than expected
  • Always test the section you’re treating – make sure you can insert the tubing and syringe and the clamping works before using the agent

How long does it take to delaminate RV sidewall?

Clamp the section securely Clamp the entire treated area and let it stand until cured (15 to 24 hours). Repeat for all areas Apply the same process for other areas of sidewall delamination around the RV (may take several days).

How do you fix a delaminated travel trailer?

With travel trailers, the front cap is usually less expensive to replace than RVs so in extreme cases of delamination and rot it is best to fully replace it. One common and affordable solution for fixing RV delamination is to apply an epoxy resin on the inside of where the delamination is occurring and use pressure to reseal the area.

What are the symptoms of sidewall delamination in a motorhome?

Several areas on the left rear of the motorhome were bulging. Some worse than others. When I pressed on the wall panel it would move in an out. This was a classic sign of sidewall delamination. Once the bulging started, the affected area grew as the sidewall got pulled away.

How do I close the delamination modal window on my RV?

This modal can be closed by pressing the Escape key or activating the close button. This is a modal window. This modal can be closed by pressing the Escape key or activating the close button. RV delamination is a problem that can affect all sizes of vehicles, but is most common in coaches.

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How do you fix delaminated RV siding?

2:183:57RV Camper Motorhome Wall Delamination, Easy DIY wall fix for ...YouTubeStart of suggested clipEnd of suggested clipAnd had enough resin in the wall we installed our complex clamping system which provided evenMoreAnd had enough resin in the wall we installed our complex clamping system which provided even pressure across the wall. After 24 hours we removed the clamp.

Can delamination be repaired?

If you're prepared to give it a go yourself, it can prove to be a relatively cheap fix. All you need is a delamination repair kit, which can be easily found online. A delamination repair kit will usually include a mains substance and hardener which you mix together, like this one sold on Magnum Motorhomes.

How do you fix a loose laminate sidewall on a camper?

0:5328:35How To Repair Loose Laminated RV Sidewalls....and Why It's Not DoneYouTubeStart of suggested clipEnd of suggested clipSo the only real way to re-laminate is to take it all the way back.MoreSo the only real way to re-laminate is to take it all the way back.

Does RV delamination need to be repaired?

As far as buying a used Travel trailer with delamination, of course this must be evaluated on a case by case basis. But for the most part, even though the water damage was repaired, the walls will continue to delaminate unless they too are properly repaired.

How do you Relaminate an RV wall?

4:087:31Repairing a delaminated RV wall and bubbled Fiberglass - YouTubeYouTubeStart of suggested clipEnd of suggested clipWith the de lamination area filled about six inches from the bottom of the wall we installed theMoreWith the de lamination area filled about six inches from the bottom of the wall we installed the lowest. Clamp. Another batch of resin was prepared. And we began the injection.

Is delamination bad on a camper?

0:396:29What you need to know about RV Delamination - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn there separation. In there is what you're getting so you get that delamination bubble the causeMoreIn there separation. In there is what you're getting so you get that delamination bubble the cause of that water effect getting inside of there okay.

How do you repair a camper wall?

2:588:31DIY how-to fix for delamination & rotted camper wall - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe started by marking out the delamination with tape and then measuring the area to be repaired. SoMoreWe started by marking out the delamination with tape and then measuring the area to be repaired. So we could calculate the volume of resin.

How do you glue RV wall panels?

2:144:35Gluing RV Type Walls & Siding- Filon, Foam, and wood. - YouTubeYouTubeStart of suggested clipEnd of suggested clipGive it a little touch up and then set the panels into the fixture that we've built that'll help usMoreGive it a little touch up and then set the panels into the fixture that we've built that'll help us index the two parts when we put them together this is what the glue looks like as it begins to dry.

Is delamination covered by insurance?

Will insurance cover it? Most insurance companies do not cover delamination as it's often a result of owner negligence. You will be responsible to making repairs and won't be able to make a claim if your RV is a total loss.

How much does it cost to fix delamination on a trailer?

The cost of fixing RV delamination depends on whether you're fixing it yourself or bringing your RV to a shop. If you're going to DIY this project, you could spend around $200, depending on the supplies you have at home. If you let the professionals handle it, the cost could reach well into the thousands.

Does delamination get worse?

If left untreated, the cost of RV delamination grows exponentially as the damage worsens. Your best bet is to treat the problem at the first sign of symptoms. There are some DIY kits for $100-$300. These can be an excellent option for minimal repairs.

How do you fix camper siding?

2:4011:00How to Repair the Aluminum Siding On Your Travel Trailer! DIY!YouTubeStart of suggested clipEnd of suggested clipSo basically the way that this works is there's a piece of rubber trim right here that you pull outMoreSo basically the way that this works is there's a piece of rubber trim right here that you pull out which exposes the screws. I believe this is one piece of aluminum. That is held in with screws.

How do you repair delamination?

3:5913:45RV Delamination Repair Tips // How To - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo there's multiple layers behind there and as you inject the resin slowly remove it slowly back itMoreSo there's multiple layers behind there and as you inject the resin slowly remove it slowly back it out so that it spreads a little bit once that was finished repeating.

How do you fix a boat delamination?

Follow the steps below to return your surface to its former strength.Identify the delaminated area. ... Make sure the core is dry. ... Mix epoxy. ... Inject epoxy. ... Allow the epoxy to cure. ... Replace damaged laminate.

What is the meaning of delamination?

separation into constituent layersMedical Definition of delamination 1 : separation into constituent layers. 2 : gastrulation in which the endoderm is split off as a layer from the inner surface of the blastoderm and the archenteron is represented by the space between this endoderm and the yolk mass.

What causes fiberglass delamination?

The cause of fiberglass delamination is usually physical stress to the fiberglass surface. This ruptures the surface skin and allows water to enter the laminate and migrate into the core. Delamination can also occur from repeated surface impact even if the skin is not broken and water does not enter.

How to fix camper delamination?

For a general idea on how to fix your camper delamination at home, you will need epoxy, an injector, clamps as well as other common tools. First, find the delaminated area, inject the epoxy into the affected area, then clamp it shut and wait until it dries. This is a simple process, but the extent of your damage may need to be completed by ...

What happens if a travel trailer is left unattended?

If the issues are left unattended and not fixed, there is a possibility that the trailer will not be able to be fixed. This is why spotting and caring for this problem when owning a travel trailer is one of the most important maintenance items to conduct on a regular basis.

What is the problem with a travel trailer?

One of the issues a travel trailer can have that will need to be fixed as soon as possible is being able to fix the fiberglass or outer exterior coating when it begins to pull away from the camper itself. This problem is known as delamination and will require immediate maintenance and fixing when it occurs.

Why is it important to keep a travel trailer in pristine condition?

Keeping a travel trailer in pristine condition is important to many owners. Having delamination issues will cause the trailer to not look its best. This is best prevented by regular maintenance of the sealants on the rig itself.

How many layers are there in a camper?

Some travel trailers even have as many as 7 to 10 layers depending on the model. Each of these layers are sealed together with a strong and hefty glue.

What to look for when examining the exterior of a camper?

When examining the exterior of a camper, a travel trailer owner will want to look for sections of the exterior walls that do not look flat and smooth. There should not be any waves or bubbles underneath the outer coating.

What does it mean when a travel trailer makes a hollow sound?

This will usually sound like a hollow spot, indicating that the coating is not adhering to the travel trailer.

Before Repair

Two years ago I noticed the side wall on the back corner of our 2007 RV starting to bubble up. Several areas on the left rear of the motorhome were bulging. Some worse than others. When I pressed on the wall panel it would move in an out. This was a classic sign of sidewall delamination.

After Repair

With the amount of effort involved I was happy with the result. In addition to what you can see though, several repairs and improvements were also made to reseal and secure all seams.

Is this a difficult project?

YES. You shouldn’t underestimate the complexity of this project. Once I was ready to start, it took me 7 full days to complete.

Tips for a successful delamination repair

I developed several tips and processes while repairing the delamination on my RV that I’ll explain and demonstrate in this video.

How much does it cost to fix the delamination?

The basic cost of materials came to around $200, but I was able to buy just about everything I needed on Amazon. What is not included in that cost are the scrap pieces of wood I used, my tools (clamps, etc.) that I already had, plus countless hours of my time.

Delamination Repair Process

There’s a lot of planning that needs to take place prior to starting a project like this. I would say that the planning is the most important part of this project. It’s important to get it right the first time. After injecting the resin, you’re unlikely to get a second chance.

Delamination Repair Process

Here are the general steps I followed to repair each delaminated area. You’re process may be slightly different depending on the location and extent of your delamination.

Why is my RV siding bulging?

Bulging aluminum siding could indicate that the staples, adhesive or screws lost their grip on the frame and have allowed the aluminum siding to loosen up. You may not see the bulge when your RV is parked but it will show up as you drive. Just keep your eye out.

How big is a fiberglass RV hole?

You can fix it yourself and save a lot of money. Filon fiberglass usually comes in rolls and can be cut to different sizes from 1 to 40 feet in length. The rolls are usually a standard 8 1/2 feet wide.

How thick is aluminum siding?

Aluminum can range between .045 and .056 of an inch thick. Some can go as thin as .030 of an inch thick. It all depend son the type of aluminum siding you want and how it is made. For fiberglass siding, again depending on who makes it and the style, can be about .045 of an inch thick.

How to fix bubbles in fiberglass?

The repair of this problem may take a little skill. Once you start getting bubbles in your fiberglass you need to work carefully and sand down the bubble till you get to solid fiberglass. Next, you have to use fiberglass cloth and resin putty (gel coat or epoxy) until you get the spot back to level.

Can you bang out dents on RV siding?

The only hindrance to this is that it may not be possible to bang out the dents on RV siding. Aluminum is an extremely difficult metal to bang out dents. It is just to easy to re-dent it in the opposite direction. The only cure for this problem is that you would have to replace the aluminum panel with a new one.

Can you patch aluminum siding on an RV?

RV Siding Patch. Generally, when you need a patch to your your RV siding, it is easier to just replace that damaged section if your siding is aluminum. There is probably less work in replacing the damaged section than there is trying to repair it.

Can you fix RV siding?

Repairing your RV siding has a lot of twists and turns. A lot of repairs will depend on the size of the damage, where it is and what material your siding is made of. The important issue to remember is that most of the damage done to your RV cannot wait for very long. The longer you wait the more damage you may cause.

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