Repairing Guides

how to repair dewalt battery packs

by Madisyn Haley Published 3 years ago Updated 2 years ago
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How do you fix a DeWalt battery charger?

  • Unplug your charger from the wall outlet in your home.
  • Remove the fuse cover from the charger with your screwdriver.
  • Use your flat-head screwdriver to remove the fuse from the fuse holder.
  • Check the wiring on the charger to make sure there are no frays or tears.

Full Answer

Should you repair or replace your power tool battery pack?

When your power tool battery pack bites the dust, probably your first inclination is to buy a new one. But if the battery is out of production or the price of a new one is sky high, consider rebuilding it yourself instead of paying a professional rebuilder. That’ll save you about $25.

How much does it cost to rebuild a battery pack?

That's $64 to rebuild both packs. Now, are the batteries welded together? Or is it easy to swap out the cells for new cells? If they're welded together you'd need to find a battery spot welder (paging Syonyk!) ideally, at which case you probably should just go ahead and buy some lithium packs and, I suppose their adapter.

What should I do if my NiCd battery won’t work?

Let a trained professional at an Interstate All Battery Center rebuild your NiCd or NiMH battery pack to keep your tools powered up. Sometimes standard batteries just won’t work in a device. Custom batteries are the solution for unique battery requirements and uncommon terminal configurations.

How do I change the battery in my battery pack?

Remove the screws that hold the pack together and yank the top off. Then remove the cluster of batteries and measure one of the cells. Then get the milliamp-hour (mAh) rating off the old batteries (or search online for the cell specs). If you’re willing to spend more, upgrade to cells with a higher mAh rating—they hold more juice.

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Can DeWalt batteries be repaired?

Rebuild Service for a DeWalt® DC9098 battery pack. For the cost of this service, we will open the battery pack, replace all cells, test, and reassemble. Connectors and circuit boards are re-used and are not replaced or serviced.

How do I get my DeWalt batteries to work again?

1:284:23How to get dead batteries working again: EASY HACK - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the wire from the negative on the bad battery or the good battery i should say to a negative onMoreAnd the wire from the negative on the bad battery or the good battery i should say to a negative on the bad battery give it a little boost.

Can battery packs be repaired?

Batteries for power tools and other commercial devices can often be repaired by replacing one or all cells. Finding a NiCd and NiMH cell is relatively easy; locating an appropriate Li-ion cell is more difficult.

How do you fix a DeWalt battery that won't charge?

1:395:51Dewalt 20v Battery won't charge - FIX - YouTubeYouTubeStart of suggested clipEnd of suggested clipI'm going to connect that over to my charge battery on the B plus connect that in. And then I'mMoreI'm going to connect that over to my charge battery on the B plus connect that in. And then I'm going to take from the B. Minus. On this one I'm going to connect this one over here on the B.

How do you fix a rechargeable battery pack?

1:003:24How to revive a dead rechargeable power tool battery easily - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut you can give it a bit of a boost or I'm just using a pair of scissors here. And I'm just goingMoreBut you can give it a bit of a boost or I'm just using a pair of scissors here. And I'm just going positive terminal positive terminal.

How do you reset a DeWalt battery?

2:284:44Dewalt Lithium Ion Battery Won't Charge? Try Resetting It ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipA little piece of wire and put it in the b positive and we're going to connect it to the b positiveMoreA little piece of wire and put it in the b positive and we're going to connect it to the b positive of a good battery. And then we're going to take.

Can lithium battery packs be rebuilt?

The charger sends a small amount of charge to the protection circuit so that it will get reactivated, and ideal cell voltage can be reached. So, this way, you can revive the Lithium-ion battery pack that has been lying in a sleeping state.

Why do battery packs fail?

One of the most common failures is the result of the battery pack overheating. Overcharging the battery is one cause to heating issues. The excess charge combines with higher temperatures (such as direct sunlight). The battery pack experiences an increased level of stress.

How do you take apart a battery pack?

2:217:25How to easily open up (tear down) a USB power bank for ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipIf you cut too deep and it happens to cut into the cells inside all hell will break loose. All rightMoreIf you cut too deep and it happens to cut into the cells inside all hell will break loose. All right so it's time to cut through Whitley multi-tool. I have a wrap power battery pack and for this one.

How do you bring dead rechargeable batteries back to life?

1:522:40How to Bring a dead rechargeable battery back to life - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll the way down and then charging it all the way back up the to its fullest. Before using it againMoreAll the way down and then charging it all the way back up the to its fullest. Before using it again hope this helps you guys if you have any questions I'll try and answer them.

How do you make dead batteries work again?

0:512:39How to Revive a Dead (AA/AAA) Battery - YouTubeYouTubeStart of suggested clipEnd of suggested clipAny old full metal BBQ clamp that you have clean it up and dry it out and get fully charged batteryMoreAny old full metal BBQ clamp that you have clean it up and dry it out and get fully charged battery of the same type this should work for most batteries.

How do you bring a lithium ion battery back to life?

Seal the Li-ion battery in an airtight bag and put it in the freezer for about 24 hours, ensuring there is no moisture in the bag that could get the battery wet. When you take it out of the freezer, let it thaw for up to eight hours to restore it to room temperature.

How do I reset my DeWalt 18v battery?

0:333:07How To Fix A Cordless Drill Battery That Won't Charge - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe positive the positive negative to negative just let it sit for five minutes.MoreThe positive the positive negative to negative just let it sit for five minutes.

How do you fix a drill battery that won't hold a charge?

0:402:17Fix a Dead Drill Battery That Wont Hold a Charge- Don't Throw it Away ...YouTubeStart of suggested clipEnd of suggested clipNext what you'll do is you'll take your negative and connect it to the negative terminal and you'llMoreNext what you'll do is you'll take your negative and connect it to the negative terminal and you'll take your positive. And it'll tap this for about five to seven seconds and it'll be a quick tapping.

How do you revive a DeWalt Nicad battery?

3:287:17How To Revive & Fix a Bad NiCd Rechargeable Tool Battery - Part 1YouTubeStart of suggested clipEnd of suggested clipAnd then on the positive terminal. Okay you quickly just hold it really tightly. So you don't dropMoreAnd then on the positive terminal. Okay you quickly just hold it really tightly. So you don't drop it or lose it okay you zap the positive contact and it will give you a spark.

How do you fix a lithium ion battery that won't charge?

1:275:45How to fix a lithium ion battery that won't charge - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo that's the first thing you'd want to try is use some sandpaper. Use a shim use something to cleanMoreSo that's the first thing you'd want to try is use some sandpaper. Use a shim use something to clean the contacts.

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