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how to repair ductwork in crawl space

by Carolyne Okuneva III Published 2 years ago Updated 2 years ago
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How to Install New Duct Work in Crawl Space

  1. Remove all the old duct work and dispose of it properly or according to your local zoning laws. Measure all the runs that you will need to ...
  2. Hang the trunk line. This is the large shaft that comes directly off the furnace or air conditioner. Use the straps to hang the trunk line ...
  3. Cut all the holes in the trunk line where they will exit and run to the floor mounts. You may not have had to remove the floor mounts, but ...
  4. Clamp the farthest vent line into place. There will be clamps included in any duct work system. Tape around these clamps with the duct ...

Full Answer

How to know if you need to replace your ductwork?

You can also schedule tests to check on your ductwork and ventilation system, and this is the only way for most homeowners to measure the health of their ducts. You can contact an HVAC company to have them perform what is called a “blower test,” in which a large amount of air is forced through the ducts as air leakage is measured. If the tests demonstrate a significant amount of leakage, then it’s time to replace. Other Air Flow Inspections. Another thing you can do, as the homeowner ...

Should I clean or replace my ductwork?

  • The air in your home feels muggy during the summer
  • The air in your home feels too dry during the winter
  • Some rooms feel warmer or cooler than the others throughout the year
  • Your energy bills keeps getting more expensive
  • You notice musty odors and can’t find the source
  • Your home seems excessively dusty

More items...

How to replace ductwork and install a return vent?

  • May have wire reinforcement
  • Often covered with plastic or aluminum
  • Lightweight and easy to install
  • Great for tight spaces and complex layouts
  • Prone to tears, pest infestations, & moisture damage
  • Reduced airflow without proper installation
  • Creates fire hazards in high-heat areas
  • Shortest lifespan of all types

How do you insulate HVAC ducts in a crawl space?

  • Remove all the old duct work and dispose of it properly or according to your local zoning laws.
  • Hang the trunk line.
  • Cut all the holes in the trunk line where they will exit and run to the floor mounts.
  • Clamp the farthest vent line into place.
  • Support the new duct work with the support straps.

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How do you fix ductwork under a house?

5:558:31How to fix tear in ductwork! Easy - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou want to take the other piece of ductwork. You want to go inside of it. And you want to make sureMoreYou want to take the other piece of ductwork. You want to go inside of it. And you want to make sure that you get to insight lining. And go ahead and pull this one back down they'll need it for now.

Can I replace ductwork myself?

Ductwork: Choose Your Installer Wisely It is possible to install HVAC ductwork yourself, but it will require research and willingness to pay attention to detail. Be sure to educate yourself on the intricacies of the work so that you can be sure that you do not inhibit the airflow.

What can I use to patch ductwork?

If you're patching a sheet metal duct, use a power screwdriver to drive a #10 self-tapping sheet metal screw into each corner of the patch. For a fiberboard duct, secure the patch with a strip of foil tape along each side. Finally, run a bead of silicone caulk around the edges of the patch to prevent air leaks.

How do you redo ductwork?

0:061:54Replace Ductwork Explained - YouTubeYouTubeStart of suggested clipEnd of suggested clipTake me through the process what's the first thing that we're gonna do here today first thing we'reMoreTake me through the process what's the first thing that we're gonna do here today first thing we're gonna do is demolition.

Is replacing ductwork worth it?

Yes, and Here's Why. Ductwork is a vital component of your home's comfort, air quality, and energy consumption. You should replace old ductwork as soon as possible to maintain the performance of your HVAC.

Can you use flex duct in crawlspace?

Flex duct is commonly used in crawl spaces. That said it is vulnerable to punctures, animals and other hazards. Animals have no particular reason the chew the ducts, but sometimes they will anyway. Flex duct is cheaper to install than hard duct, and (at least initially) it is easier to make it not leak.

How do I fix a leaky ductwork?

0:384:16How to Seal Air Duct Leaks | PowerHouse TV - YouTubeYouTubeStart of suggested clipEnd of suggested clipSystem we want to make sure that we're keeping the glue inside of the duct system. Instead ofMoreSystem we want to make sure that we're keeping the glue inside of the duct system. Instead of allowing it to leak out. So we're going to go through and we'll tape up anything that we can see.

Can You Use Flex Seal on ductwork?

Flex Seal can be used for ductwork, interior HVAC walls, wood, concrete, metal, etc.

How do I seal the inside of my ductwork?

1:354:43Aeroseal... Sealing your ductwork from the inside out and saving you ...YouTubeStart of suggested clipEnd of suggested clipThe first thing we do is go around we seal all the ducts with this foam stick the piece in here.MoreThe first thing we do is go around we seal all the ducts with this foam stick the piece in here. That gets a good seal.

Should I replace old ductwork?

“If your ductwork is over 15 years old, you probably should replace it. Ductwork has a maximum lifespan of 20-25 years. By 15 years, however, it begins to deteriorate, significantly reducing your HVAC system's efficiency, so replacement is the prudent option.”

Is metal duct better than flex duct?

Flex ducts are better for existing trunk-and-branch heating and cooling systems. This is because they're more versatile and flexible. Metal ducts are more rigid due to the nature of steel, making them ideal to build an entire HVAC system.

How often should air ducts be replaced?

about 10-15 yearsDucts are designed to last for about 10-15 years on average. They are made from a combination of materials such as fiberglass and plastic. At some point, these ducts will get damaged. The sooner you see signs of damage and do something about it, the better.

Step 1

Remove all the old duct work and dispose of it properly or according to your local zoning laws. Measure all the runs that you will need to make. This will help you when you get under the house to have everything at the proper length before starting. Cut all the ducting to the correct length and place in the crawlspace.

Step 2

Hang the trunk line. This is the large shaft that comes directly off the furnace or air conditioner. Use the straps to hang the trunk line along the floor joists. The screw is normally a Phillip's head screw; you will need a Phillip's head bit to attach the straps that hold the trunk line to the joists.

Step 3

Cut all the holes in the trunk line where they will exit and run to the floor mounts. You may not have had to remove the floor mounts, but if you have, it is best to go through and mount them to the sub-floor before you start hanging the duct work. It will give you an extra support.

Step 4

Clamp the farthest vent line into place. There will be clamps included in any duct work system. Tape around these clamps with the duct tape. This will ensure that no air escapes, making the system more energy-efficient. Attach the vent to the floor mount the same way. It should fit right into the tube and clamp down. Seal with duct tape.

Step 5

Support the new duct work with the support straps. These will be hung along the floor boards. Since the duct work will actually fit into the cavity between joists, you will simply screw the supports into the floor joists. These should be every 4 feet or so apart.

What is a crawl space?

A crawl space is usually found under your house. It’s an area of limited height that provides the explicit benefit of allowing you access to your wiring and plumbing . It is literally a space that you have to crawl into because it is not of walking height. Some people may use the crawl space for extra storage, but there is limited space.

Why do you put insulation in a duct?

This is why it’s so easy for heat to be lost or gained. Adding insulation to your ductwork regulates the temperature. It keeps your ducts from being affected by the temperature in the crawl space. When you aren’t heating the air twice to get your home to the right temperature, you’ll save on your utility bills.

Why does my duct work run longer?

It has to run longer and more frequently because you have losing heat at your crawl space’s ductwork. On a hot summer day, the opposite would be true. The unconditioned spaces that house your ductwork will likely be hotter than the living spaces.

What happens when a furnace hits a duct?

The hot air leaves your furnace at the desired temperature. When it hits the ducts in the crawlspace, that hot air is cooled by the cold ducts. It comes out of the vents at a lower temperature than desired. This means that your furnace has to work harder to warm up your home.

Why is insulation important for a furnace?

Reducing the load on the furnace means the equipment will last longer. Insulation increases the life expectancy of the furnace. You’ll have to repair and replace your furnace less often, saving you tons of money in the long run. Reducing energy waste also has broader environmental implications.

How much energy does a home lose by duct insulation?

The Department of Energy claims that the average US home loses hundreds of dollars a year in heating and cooling costs. Close to 25% of the energy you use to heat and cool your home disappears through leaky ductwork. It’s a waste of your money.

What is the R value of insulation?

Insulation with a higher R-value is a better insulator. For your ductwork, you will want to choose an insulation with an R-value of least 5.

How to reduce heat loss in ductwork?

Relieve stress on the seam by wrapping wire around the insulation. Place two wires on each 4-ft. section. Repeat the cutting, tabbing and taping procedure for each round duct. Uninsulated ducts that run through unconditioned spaces can lose more than 30 percent of their heating or cooling capacity.

How much heat can you lose from uninsulated ducts?

Uninsulated ducts that run through unconditioned spaces can lose more than 30 percent of their heating or cooling capacity. So you’ll save money by insulating them. The Residential Building Code calls for R-8 insulation for these ducts, but check with your building inspector for local code requirements. Before you insulate, however, plug any air ...

What is R8 duct wrap?

Look for “duct wrap,” a fiberglass product with an outer foil vapor barrier. The foil barrier prevents condensation (and mold) from forming on the duct. Unfortunately, R-8 duct wrap can be difficult to find. We checked three home centers and found only R-3 duct wrap.

Cost to replace ductwork

The average cost to replace ductwork is $1,400 to $5,600, depending on the home's size. Air duct replacement costs $25 to $55 per linear foot or $270 to $500 per duct for a crawl space, attic, or basement. New ductwork installation costs $2,400 to $6,600 for a house without HVAC ducts.

New ductwork installation cost

New ductwork installation costs $2,400 to $6,600 on average to retrofit an existing home without ducts. A new duct system includes the fittings, plenum, air distribution boxes, duct runs, dampers, and insulated register boots.

Air duct replacement cost

Residential ductwork installation costs $25 to $55 per linear foot on average to remove the existing ducts and install new ductwork. The average home has 100 linear feet of ductwork.

Cost factors to replace ductwork in a house

The total cost to replace ductwork depends on the house size, duct location, number of ducts, duct type, and insulation. Labor costs increase for rerouting ductwork, cutting into the floor or ceiling, or installing ducts in older homes.

HVAC ductwork installation cost

The average cost to install an HVAC system with ductwork is $6,800 to $12,400 for retrofits in existing homes. Installing a new heating or cooling unit with existing ducts costs $2,000 to $5,900 on average. New HVAC ductwork installation costs $2,400 to $6,600 on average.

Ductwork repair cost

Ductwork repair costs $200 to $700 on average for minor jobs, depending on the service, duct size, and accessibility. Basic repairs include fixing a leak, replacing a vent, or replacing small duct sections or insulation. Larger damages need a full sealant application or duct replacements.

Frequently asked questions

Ductwork is a large piping system that sends heated or cooled air from HVAC units throughout the home. Duct vents are long tubes or rectangular sheet-metal channels made of fiberglass, steel, PVC, or aluminum. These rigid or flexible ducts are in ceilings, attics, basements, and crawl spaces.

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