Headphone Plug Repair
- Locate the Faulty Area. This is an obvious step but might not always be the easiest to do. ...
- Carefully Slice It Open. I must emphasize carefully, for it is small and knives tend to slip. ...
- The Source of the Problem... ...
- Heatshrink. ...
- Remove the Plastic Around the Plug. ...
- Tin the Wires. ...
- Solder. ...
- Testing... ...
- Add Some More Heat Shrink and Hope for Nice Results. ...
How do you fix a broken headphone jack on a laptop?
Use wire strippers to cut off the broken headphone jack. Be careful when using the wire strippers. Handle them like you would with scissors. Keep the cutting end away from your body. Disassemble the new headphone jack. Measure the inside length of the new headphone jack.
How to replace a headphone plug?
To replace a headphone plug you need the followings, so you may check their prices at Amazon: New aux jack. Wirecutter or Flush Cutter. Wire stripper. Soldering Iron Tool. Lighter. Since this is the easy way to replace a headphone plug, let’s guide you through the process below.
How do I know if my headphone jack is damaged?
If there is adequate sound coming out of both headphones then you have successfully repaired the headphone jack. If not, take the sleeve off and check if the soldering points are still connected and nothing has broken off.
How to remove headphone cables without removing headphones?
First, using the wire cutter cut the cable near the plug but leave at least 2 cm cable to the plug cause we will need this next. By using the wire stripper remove around 2 to 3 cm from the headphone cable end.
Step 1: Locate the Faulty Area
This is an obvious step but might not always be the easiest to do. I usually try to hold different parts of the wire near the ends to try to isolate the area to flex, twist, or bend however necessary to make the sound go on and off while connected to a mp3 player or something. It was obvious for mine because the sound would cut out whenever I moved the wire near the connector..
Step 2: Carefully Slice It Open
I must emphasize carefully, for it is small and knives tend to slip. My headphone plug was rubber and was fairly easy to cut. I cut it along the outside seam of the molding.
Step 3: The Source of the Problem..
I sure hope I can figure out how people make those little highlights. Just to show common breakages... One of them has damage to its insulation, and the wires were frayed internally. The other... well was just broken completely so when I pulled the wire, the insulation came off and left the string behind.
Step 4: Heatshrink
Remember to add the heat shrink to the cable before attaching the wires! I found 3 sizes that fit... The white one made it about half way up the strain relief The red one made it all the way up the strain relief The black one, which should have been a bit longer, fit over the connector itself.
Step 5: Remove the Plastic Around the Plug
Do this however you find safe. I cut away at it with a knife until I got tired of it and jabbed at it with my soldering iron. Once I melted away some parts, its just a matter of gentle prying to get all the way down to the metal. Oh and make sure you take mental note of where the wires go. In my case, the red wire was connected to the top.
Step 6: Tin the Wires
Clean plug, strip, and tin the wires. A lot of these wires wont hold solder very well so a bit of flux and some patience for whatever enamel or impurities to melt away will result in a nicely tinned wires.
Step 7: Solder
Work fast, the plastic on these dumb connectors tend to melt under too much heat. Part of the reason tinning the wires can make a big difference! Just hold over the blob, and heat with iron.
Introduction
Ever have that problem where you have to hold your phone just right to get sound through your headphones? Have you considered having a loose wire or a bad jack? This guide will help you replace that bad jack so you can get your tunes back.
Step 4
Put the exposed cord through the metal and plastic sleeves of the jack, as shown.
Step 9
Push the plastic sleeve back over the jack to cover the solder points.
Step 10
Test the headphone by plugging it into a computer or music playing device.
How to replace a headphone jack?
Step 1 – Cutting the old headphone jack (this should take around 2 – 5 minutes) First, using the wire cutter cut the cable near the plug but leave at least 2 cm cable to the plug cause we will need this next. By using the wire stripper remove around 2 to 3 cm from the headphone cable end.
What are the parts of a stereo headphone plug?
Stereo Headphone plug consists of three parts which are: Ground (Always represent the long stripe of the jack) Right (always represent the middle stripe of the jack) Left (always represent the tip strip of the jack) Those parts correspond to 3 cables that are connected to the headphone speaker and this is what we gonna work on to replace ...
What are mono headphones?
Normally headphones divided into two categories mono headphones and stereo headphones, commonly most headphones in the market are stereo ones that come with mobile phones, play station, iPods or any multimedia players cause those are serving average users like yourselves that willing to enjoy listening to high-quality stereo music in your headphones. On the other hand, there are certain cases where mono headphones are being used on certain devices or for studio purposes.
How to connect brown cable to jack?
The Brown cable should be connected to the big terminal of the new jack plug, simply slide the Brown cable into the big terminal hole as shown in the image and wrap it around the terminal for few times tightly. Solder the twisted Brown cable on its place with the plug terminal and be sure that it is fixed well and solid.
Compare with other headphones
If you cannot hear or receive calls from your phone’s ear speakers, you should first try inserting a headset into the 3.5mm port to see if the headphones can be heard. If the headphones jack is not working, take them out and check that they are not leaking.
Foreign particles in the headphone jack can cause earpiece problems
If the first step fails, you can check the jack port (where wired headphones are usually inserted) to see if it is dirty or has foreign particles.
Restart your device
Hardware problems can cause the earphones to stop working properly, but software errors can also cause a pair of headphones to stop working.
Be sure to check for sizes differences
Factory defects or wear and tear from extended use can cause small changes in the size of the plug that could affect the fit inside the jack. You may also find that the audio jack has been damaged by misuse. If the headphone jack size is different, you can choose a different headset or a Bluetooth headset.
Verify that there are no liquids in the Jack
The system can be fooled by a small drop of liquid in the jack, and the headset jack may stop working. You will need to clean the jack with a soft tissue gently.
For Pc
This could be caused by an outdated or incorrect audio driver. To resolve the problem, you will need to update your audio driver.
