Repairing Guides

how to repair golf cart batteries

by Angela Berge Published 3 years ago Updated 2 years ago
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How to Repair Golf Cart Batteries

  1. Place safety first by wearing safety glasses and gloves when working with lead acid batteries. The acid is very corrosive and can cause serious chemical burns.
  2. Disconnect the battery cables using a crescent wrench and remove the battery from the golf cart. ...
  3. Mix a solution of 4 oz. of Epsom salts in a pint of distilled water and stir until the Epsom salts are dissolved (if you heat the water ...
  4. Use a three-phase battery charger to recharge the battery. ...
  5. Turn the charger off when the golf cart battery is completely charged. Disconnect the charger leads and replace the cell caps.

Part of a video titled Restoring Lead Acid and Golf Cart Batteries, Liquid Regen ...
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Every three to four years the lead acid battery needs replacement usually due to the development ofMoreEvery three to four years the lead acid battery needs replacement usually due to the development of lead sulfate on the plates of the battery removing.

How to refurbish a golf cart battery step by step?

How to Repair Golf Cart Batteries

  1. Place safety first by wearing safety glasses and gloves when working with lead acid batteries. The acid is very corrosive and can cause serious chemical burns.
  2. Disconnect the battery cables using a crescent wrench and remove the battery from the golf cart. ...
  3. Mix a solution of 4 oz. ...
  4. Use a three-phase battery charger to recharge the battery. ...

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How to rejuvenate your old golf cart batteries?

Step-by-Step Guide: Golf Cart Battery Reconditioning

  • Safety goggles
  • Rubber gloves
  • Apron
  • Distilled water
  • Epsom salt
  • Bucket
  • Baking soda
  • Flathead screw
  • Wrench
  • Battery Reconditioning Chargers

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How do you take care of golf cart batteries?

Method 2 Method 2 of 3: Cleaning off Acid Corrosion Download Article

  1. Wear safety gloves and glasses. Acid leaks out of batteries over time, collecting on the terminals. ...
  2. Unplug your golf cart and check the vent caps. You do not need to unhook the batteries, but you do need to make sure electricity isn’t flowing to them.
  3. Mix equal amounts of baking soda and water. ...
  4. Brush the mixture onto the battery terminals. ...

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How do you fill the battery in a golf cart?

Step-by-step Guide

  • Step 1. – Insert pump into jug of distilled water! ...
  • Step 3. – Once hand pump bulb is primed remove the dust cover from the end of the fill line on your battery watering system.
  • Step 4. – Squeezing the golf cart battery watering system hand pump with firm steady pressure to pump water into the battery cells.
  • Step 5. ...
  • Step 6. ...

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How do you bring a golf cart battery back to life?

Step 1: Tip the battery on its edge: Allow approximately half the battery acid to run out of each cell and into a plastic container. ... Step 2: Mix 8 ounces of Epsom salts into 2 quarts of warm distilled water: Stir thoroughly. ... Step 3: Put the battery or batteries on a charger.

Can you bring old golf cart batteries back to life?

So being in a pinch a 12 volt battery charger will work to get some energy back into your dead golf cart batteries and revive them. The sole purpose here is to just get some energy back into the batteries so the golf cart battery charger itself can do the brunt of the charging and charge the batteries properly.

Does Epsom salt help golf cart batteries?

Well, the battery acid in your cells may end up getting old and no longer holding a charge. When this happens, you can remove about half of it – as you have done already – and replace it with an Epsom salt and water mix. Salt is an electrolyte and will distribute electricity cells.

Can you recharge dead golf cart batteries?

0:417:14How to Charge Dead Golf Cart Batteries Manually - YouTubeYouTubeStart of suggested clipEnd of suggested clipThey can come on and start to charge the battery. If your batteries in your golf. Car be it a 48 orMoreThey can come on and start to charge the battery. If your batteries in your golf. Car be it a 48 or a 36 volt have dropped below that certain cut on voltage that the charger has to see to recognize.

How do you know if your golf cart batteries are bad?

8 Signs You Need to Replace Your Golf Cart BatteriesCharge Times Are Out of Hand. Just like any rechargeable battery, the repeated cycles of draining and charging your battery can take a toll on it. ... No “Get Up and Go” ... You See Visual Signs. ... Driving Until They Die. ... People Are Always Running The Radio.

Does aspirin help golf cart batteries?

the battery. It is a reasonably safe approach and usually good for one more engine turn. Be warned that adding aspirin will shorten the battery life, as the aspirin will react with the sulfuric acid to form acetic acid. Good for a boost, but bad for the innards of the battery.

How do you revive a battery that won't charge?

First, you need to light a fire and let it burn down to hot ashes. Then remove the filler/vent caps from the top of the battery, take the battery off the car, and place it on the hot ash. Be careful and make you it doesn't catch fire. The hot ashes should warm the battery up.

How often should you add water to golf cart batteries?

about once every 30 daysAlways fill the batteries after charging. The typical schedule is about once every 30 days, but this may vary by several days depending on your specific situation. When filling the batteries, add just enough water to bring it 1/4 inch to 1/8 inch shy of the indicator ring to prevent overfilling.

Can you revive a battery with a dead cell?

Remove the battery's cover, then remove the cell caps underneath using the flathead screwdriver. Now, slowly and carefully empty the cells into a bucket, adding baking soda to neutralize the acid. Pour your cleaning solution into the cells, then put the cell caps and battery cover back on.

Can I replace just one golf cart battery?

Let's discuss in detail. When it comes to changing the golf cart batteries, technically, you can change just one at a time. However, this is not advisable as it can cause permanent damage to each battery. When a battery has gone bad, you should change all of the batteries.

How much does it cost to replace golf cart batteries?

Average Price of Golf Cart Batteries The average price of a golf cart battery replacement is going to be in the $800 to $1,500 range. Depending on the type of battery, it could even be in the $2,000 ballpark because powerful golf carts like a 72V need more expensive batteries installed.

Should I leave my golf cart plugged in all the time?

Manufacturers suggest leaving your golf cart plugged in all of the time while using an auto battery charger, as it will keep the batteries fully charged and always available. If batteries are not charged for prolonged storage, they may damage over time and deliver less capacity.

Does Desulfating a battery work?

If you own a battery desulfator, you can lengthen its lifespan and enjoy even more miles on the road. Plug your car battery into a desulfator and you'll enhance its effectiveness even as it ages.

What do you do with old golf cart batteries?

Take Your Battery to a Local Auto Parts Store or Hazardous Waste Facility. Many places that sell car supplies, such as Napa Auto Parts, Autozone and Firestore Complete Auto Care offer recycling programs. Household hazardous waste facilities should also accept lead-acid batteries for recycling.

How long should golf cart batteries last?

That all being said, properly maintained battery packs in fleet carts tend to last about 4-6 years while private owners tend to get about 6-10 years out of their battery packs. Other major factors include the type of options on the cart that may increase the draw from the battery pack.

How long do electric golf cart batteries last?

between five and ten yearsWhen you drive a battery-powered golf cart model, it's important to charge it correctly and maintain your cart so that your battery will last as long as possible. When you take care of your golf cart's battery, you can expect it to last anywhere between five and ten years.

How to know if there is any problem with the charger or battery?

​Frequently, it is the battery that is the problem and seldom with the charger. To know if the charger is not working, you can test it with another...

Can my charger still charge my golf cart cells if their voltage is low?

​For automatic chargers intended for golf cart cells, it cannot charge if the battery is completely dead. If you have 36 volts for your golf cart b...

What is the estimated life of golf cart batteries?

​On average, if there are proper maintenance and usage, the cells can last between 4 to 6 years.

Can you refurbish Golf cart batteries?

​Yes, it is reasonably possible to recondition your golf cart batteries. But, there will be a condition for that. If the battery is not fully dead...

What kind of batteries go in a golf cart?

There is a lot of confusion about golf cart batteries. There are three types of lead-acid batteries: flooded, gel and AGM. Golf carts use flooded o...

How does low temperature affect golf cart batteries?

A low temperature can slow down the charge and discharge rate of any golf cart cells. Likewise, it decreases its charging capacity.

What do you need to recondition a golf cart battery?

Golf cart batteries are lead-acid types, so you need to wear your safety gear before doing the reconditioning process. The safety gear you need are goggles, rubber gloves, and apron.

Why can't you dispose of golf cart batteries?

You cannot readily dispose of these kinds of waste because it contains chemicals detrimental to the environment.

How many volts does a golf cart battery need to charge?

For automatic chargers intended for golf cart cells, it cannot charge if the battery is completely dead. If you have 36 volts for your golf cart battery set, then it must have at least 20V to 25V, for your automatic charger to recharge it back. For a 48-volt golf cart battery set, it must retain 30V to 35V for your automatic charger to recharge it.

How to know if a battery charger is not working?

To know if the charger is not working, you can test it with another cell. To examine if each cell has the right voltage capacity, use a voltmeter. Charge your battery to full capacity before reading its voltage with a voltmeter.

How many volts does a golf cart have?

In that case, you probably own a personal golf cart. It usually has 4, 6, or 8 6-volt lead -acid batteries – a lower capacity but similar cell to the ones used in standard lead-acid car batteries. There will come a time that your golf cart batteries will die out or reduce its charge capacity. Replacing all those 4 to 8 power packs would cost you ...

Can you refill a golf cart if it is not charging?

Check for the water level of your golf cart cells. If it is not at full level, do not refill unless you are done charging it to 100 percent full capacity. Filling the water at a full level before charging can cause spillage during the charging process. Work in a well-ventilated area for the reconditioning.

How to deal with golf cart batteries?

The better way to deal with them is to rejuvenate golf cart batteries as it will save a lot of costs and is also an environmentally friendly way to live. There are simple steps in which the golf cart batteries are rebuilt. These steps should be followed in the same sequence to gain the right amount of revived battery power.

What is the difference between golf cart batteries and other vehicles?

The difference between the batteries of golf cars and that of other vehicles is that they do not need a lot of power. It just needs enough to work on smooth roads but for a longer time. The batteries used in the golf carts are mostly 6-volt lead batteries or 12-volt lead batteries.

How to clean a battery that is corroded?

First, put on the gloves and the goggles and mix two tablespoons of baking soda into water. Stir the mixture well. Now, use a paintbrush and dip it in the mix. Use this brush and solution to paint all over the battery where there are signs of corrosion.

How to clean a sandbag cart?

Step 1: The battery should be removed. Most of the cart batteries are placed under the front seat, and you will have to lift the seat up to remove the battery. This could be different for some other cart models who have a hinged seat which can be lifted straight to take the battery out. Step 2: Start with cleaning the battery.

How to charge a battery with a negative pole?

Connect to charge. Carefully connect the positive wire to the positive pole on the battery and the negative charge to the negative pole on the battery. Plug it in and then switch it on for charging after it is safely connected to the battery. Step 7: Leave it for the night. Check the charging level in the morning.

Can you walk too far with a golf cart?

If you are, then you must also use the golf cart to get around the course easily. No one wants to walk too far with all the heavy golf equipment at hand. Golf carts make it easy for golfers to navigate their way all over the course.

How to tell if a golf cart battery is bad?

Symptoms of a failing battery or batteries could include the following: 1 You may notice the battery power and range decreasing over time. The range should be about 2 rounds of golf after charging back to the advertised voltage using a full trickle charge cycle. 2 A “Shutter” feels like you are running across a corduroy road or someone is tapping the brake rapidly. This is a classic sign of low voltage. If this is experienced, your cart may be low on charge, the charger may not be functioning properly or you may have a battery issue. Use a volt meter to measure each battery individually to isolate individual battery health. 3 On electric golf carts, the cart refusing to move at all on a charged set of batteries could be the speed controller not engaging, a faulty maintenance switch, or when the voltage falls below a preset value. 4 A deep cycle battery charge time takes twice as long to charge your batteries as it did when you first had a battery bank installed. As the battery bank ages, it will not hold a charge as well as it used to. The automatic charger has no way to know this and will continue to charge the battery bank trying to get to a full charge – meaning it will take a longer charge time for the batteries than normal.

What to do if battery is cracked?

If a battery is cracked and leaking acid, it should be replaced. With the cell caps removed, check the water level and ensure the battery plates in each battery cell are covered and not exposed. Add distilled water to any that are low. Replace the battery caps. Step 4.

How to clean battery terminals?

Clean the battery terminals posts using 2 tablespoons of baking soda mixed with a 1 quart of water. A Wire scratch brush does the job nicely (it looks like a metal bristle toothbrush). Do not allow any of the baking soda water to enter the battery. Rinse the battery thoroughly and air dry or use a paper towel.

What does it mean when your cart is low on charge?

This is a classic sign of low voltage. If this is experienced, your cart may be low on charge, the charger may not be functioning properly or you may have a battery issue.

How long does a deep cycle battery last?

Battery charging is performed when you are parked for the day. With proper maintenance, a deep cycle battery only lasts a set number of years before the plates get corroded over and are no longer efficient. Some cart batteries are not too far gone and can be rejuvenated using Epsom salts.

How many volts should a 6 volt battery charge?

If you do not have a hydrometer, use a multimeter instead. Measure across the terminals on each individual battery. On 6-volt batteries, you should have a battery charge of slightly over 6 volts, like 6.1 to 6.3. If you get a reading of something like 4.1, then one of the battery cells in this unit is bad or shorted.

What color is a fully charged battery?

Observe also the electrolyte color. A gray or brown coloration shows that the end of your battery life is nearing. If you do not have a hydrometer, use a multimeter instead.

How to keep golf cart batteries charged?

Another good thing to have for your golf cart batteries is a watering system. Make sure you check the water level in your golf cart batteries monthly to make sure they are still saturated. ( always do this after your batteries are fully charged because if you check them and fill them before you charge them 100% you could over fill them and acid will leak out the top of the batteries while they charge and get all over your cart and in the garage or where ever you store the golf cart. Which is not good because battery acid will eat away at your concrete floor in the garage. Checkout Pete’s great deals on a new One point golf cart watering system to avoid over filling them and making a mess or getting battery acid on your cart, clothes or garage floor and do it with ease. ( In minutes – not an hour or more… weekends are meant to be spent with the family or watching the game not in the garage filling batteries… so get yours today!)

What to do if your golf cart battery hasn't taken a full charge?

If the battery has taken a charge, replace the cell caps and use your golf cart for a long ride and see how long the charge lasts.

How to clean a battery with acid?

Step 1: Tip the battery on its edge: Allow approximately half the battery acid to run out of each cell and into a plastic container. Clean the battery with your paintbrush dipped in a baking soda solution. Rinse your battery with plain water, making certain none of the water gets into any of the cells.

Can you replace a golf cart battery?

If the ride and power is short lived it is still likely you will need to replace your golf cart battery. It is also quite possible that your golf cart battery charger is not charging properly. You will need a volt meter to check the power output of your battery charger.

How to prevent battery malfunction in golf cart?

To reduce the risk of battery malfunctions, do general maintenance on a regular basis by making sure your batteries are properly watered and free of corrosion. The most obvious sign of an issue with the batteries is when your golf cart doesn’t start. The first thing to do in this case is to fully charge your battery.

What are the problems with electric golf carts?

With frequent use, problems with the battery, tires, and other parts are extremely common.

How to fix a flat tire that won't inflate?

If a flat tire refuses to inflate due to a leak, replace it. Begin by raising your car with car jack. Then, unscrew the lug nuts, and remove the tire and wheel rim. Then, replace the old tire with a new one.

Why is my golf cart not clicking?

When the solenoid isn’t working properly, you might stop hearing the clicking sound, and your cart might have intermittent issues starting. If your battery is working well and your car is having trouble starting, it might be time for a solenoid replacement. Properly maintaining your golf cart will help to ensure it’s in prime condition ...

What to do if your cart doesn't start?

The first thing to do in this case is to fully charge your battery. If after doing this, your cart still doesn’t start, then your battery is probably dead. Before changing the battery, take a look at the terminal cables to see if they’re the root cause of the problem by cleaning them and making sure they look alright.

What is a solenoid on a golf cart?

A solenoid is a cylindrical coil of wire responsible for carrying electric current to the motor. It’s not uncommon for this part to stop working because it has to work constantly when you use your golf cart.

How to find tire pressure?

To find the right pressure, check the air pressure rating in each tire’s rim. Then, with an air pump, inflate each tire to the appropriate pressure.

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