Repairing Guides

how to repair hole in motorcycle gas tank

by Cydney Legros Published 3 years ago Updated 2 years ago
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How to Fix a Motorcycle Fuel Tank?

  • Step 1: Empty the Fuel Tank. Before starting any work, you need to empty the fuel tank. Use an empty fuel container to...
  • Step 2: Take off the Fuel Tank. To remove the tank, you need to unloosen the screw placed in the center of the fuel tank.
  • Step 3: Repair the Tank. Take off the fuel tank cap and let the air out. You can use a...

Part of a video titled How To Solder Holes In Motorcycle Gas Tanks (2019)
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Like I said you'll need a strong soldering iron some flux of some kind I prefer the liquid kind butMoreLike I said you'll need a strong soldering iron some flux of some kind I prefer the liquid kind but this paste is all I had on hand and of course you'll need some solder.

Full Answer

How do you fill a motorcycle gas tank with epoxy?

Once you have the epoxy solution mixed you can pour it into the gas tank. Place a piece of cling wrap over the fill hole, ensure that it's secured, and begin sloshing the epoxy around. Allow to cure for at least 24 hours before putting the gas tank back on the bike and filling it with gas.

How do you remove a dent in a motorcycle gas tank?

The third theory to remove a dent in a motorcycle gas tank is by heating up that spot of the tank using a hair dryer or something similar and immediately spraying it with freeze spray. The idea is to have the extreme temperature change make the dent pop back into place. I have also tried using dent repair kits.

What causes a motorcycle gas tank to leak?

The gas tank on a motorcycle is made up of relatively thin pieces of steel or aluminum that can be dented, punctured, and rusted with ease. Even imperfections in the manufacturing process or how the tank was designed can cause problems for you and leaks are one of these problems.

How much does it cost to repair a motorcycle gas tank?

It will likely cost around $200+ dollars to have a body shop repair the dents for you. They may have some special tools that can help get the dents out without needing to repaint the tank, but those methods usually aren’t 100% and there will still be some scratches and warps. The cost for a new motorcycle gas tank is usually around $150 -$200.

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Will JB Weld work on a motorcycle gas tank?

0:106:02JB WELD On Hole In Gas Tank! Does JB Weld Work? - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn this one I'm gonna be fixing my 90 CC chainsaw pocket bikes horrible gas tank with some jb weldMoreIn this one I'm gonna be fixing my 90 CC chainsaw pocket bikes horrible gas tank with some jb weld here's the quick story on it the unthinkable.

Can a hole in gas tank be repaired?

Unless the gas tank has already been removed from the vehicle, you can't repair it without getting underneath it. Most leaks are visible from the underside and can easily be patched up.

Can a motorcycle gas tank be repaired?

0:212:54DENTED MOTORCYCLE GAS TANK REPAIRED FLAWLESSLY WITH ...YouTubeStart of suggested clipEnd of suggested clipAccess from the bottom or back side of this gas tank with you know to get in there with specializedMoreAccess from the bottom or back side of this gas tank with you know to get in there with specialized pdr or paintless net repair.

Can JB Weld be used on a gas tank?

Because the epoxy is clay-like consistency, fuel (or other liquids) can't seep through it or around it. Once cured, the epoxy can withstand 300-degrees and 900 psi of pressure, so it will be perfect for your leaky gas tank.

What can I use to seal a hole in my gas tank?

To seal a plastic gas tank with epoxy glue, start by draining the tank and letting it dry. Then, sand the area around the hole or crack with coarse grit sandpaper, and clean it with a cloth soaked in rubbing alcohol. Next, mix the epoxy glue, apply it over the opening, and press a fiberglass patch over the epoxy.

Does Flex Seal work on gas tanks?

Can I Use Flex Seal Tape On My Gas Tank? No. Flex Seal Tape™ is also not resistant against a corrosive flammable such as gas or oil. Neither of the Flex Seal™ products is good on gas tanks.

How do you fix a hole in a metal motorcycle gas tank?

0:223:14How To Solder Holes In Motorcycle Gas Tanks (2019) - YouTubeYouTubeStart of suggested clipEnd of suggested clipLike I said you'll need a strong soldering iron some flux of some kind I prefer the liquid kind butMoreLike I said you'll need a strong soldering iron some flux of some kind I prefer the liquid kind but this paste is all I had on hand and of course you'll need some solder.

Can you Bondo a motorcycle gas tank?

6:347:23How To Repair A Motorcycle Gas Tank Dent Or Ding With BondoYouTubeStart of suggested clipEnd of suggested clipJust right it's really hard a lot of people would just live with the dent in their tank. But it'sMoreJust right it's really hard a lot of people would just live with the dent in their tank. But it's not difficult to fix you might as well just pick up that bondo.

How do you seal a motorcycle gas tank?

5:2213:42How to Seal a Motorcycle Fuel Tank with KBS Coatings Tank Sealer Kit ...YouTubeStart of suggested clipEnd of suggested clipWe'll have to take the tank just roll the product around you want to be careful with this product.MoreWe'll have to take the tank just roll the product around you want to be careful with this product. And try not to splash. Around. Get it get it right in your tank.

How long will J-B Weld hold on a gas tank?

Epoxy PuttyJ-B Weld TankWeldJ-B Weld The Original Cold WeldSurface ApplicationIron & Stainless Steel, Copper & Brass, and Aluminum & BronzeGreat For: Metal, Wood, Plastic, Tile, PVC, Ceramic, Fiberglass, Concrete & MoreCure ColorDark GreyDark GreySet Time5 Minutes4-6 HoursCure Time1 Hour15-24 Hours3 more rows

What epoxy is gas resistant?

Loctite Epoxy Weld does not shrink and is resistant to most shop fluids such as water, diesel fuel, gasoline, antifreeze, hydraulic fluid, motor oil and transmission fluids.

What kind of glue is gas resistant?

Seal-all is the adhesive mechanics and hobbyists trust for all their automotive and garage repairs. It Adheres with superior strength to most substrates and resists gasoline, oil, paint thinner, and solvents.

How much does it cost to fix a hole in a gas tank?

Depending on the cause of the gas leak, it can cost you as low as $150 up to $1,500 to fix your car's gas leak. There are two main causes of gas leaks in cars: corrosion of the gas tank or a puncture of the gas tank. A corroded gas tank might be easier to fix.

How much does it cost to fix a leaking gas tank?

Gas Tank Replacement Cost If damage to your gas tank has caused a leak, and you want to replace the gas tank it will likely cost you between $1,300 and $1,400. Gas tanks themselves cost around $1,000, but that will depend somewhat on the make and model of your car.

How does a hole in gas tank happen?

A gas tank hole can be because a number of causes. If your car has undercoating installed – undercoat is a paraffin-based spray-on coating that likes to grab and hold salt and other metal-eating chemicals – rust-out holes are possible. Or, if your car hits a large rock or pothole, you run the risk of a gas tank hole.

Where is the gas tank bolt on a motorcycle?

Take a good glance underneath your gas tank for the mounting bolt. It's usually located in the bottom center portion around the front of the seat. Access to this is tricky on some bikes and you may need to remove the seat in order to access it. It's best to refer to your motorcycle owner's manual if you're feeling unsure.

What is a motorcycle gas tank made of?

The gas tank on a motorcycle is made up of relatively thin pieces of steel or aluminum that can be dented, punctured, and rusted with ease. Even imperfections in the manufacturing process or how the tank was designed can cause problems for you and leaks are one of these problems. That’s what this article will focus on.

How long does it take for epoxy to cure on a bike?

Place a piece of cling wrap over the fill hole, ensure that it's secured, and begin sloshing the epoxy around. Allow to cure for at least 24 hours before putting the gas tank back on the bike and filling it with gas.

How to remove fuel line from gas tank?

Once the gas tank is bone dry remove the fuel line by squeezing the retaining clamp with a small pair of pliers. Sometimes these clamps can be in tricky places so we recommend needle-nose pliers. Once you depress the clamp carefully pull the fuel line off the nipple of the gas tank. Take your time and ease the fuel line off.

Do gas tanks behave the same?

However, most of the gas tanks we see on the road today behave in the same way. That means there are certain parts and components which are usually included on every gas tank.

Can you mix epoxy in a gas tank?

You’re going to need to mix a gas tank epoxy according to the directions of whichever one you purchased. There are a ton of options out there but brands like Caswell and KBS Coatings are always a surefire purchase. Once you have the epoxy solution mixed you can pour it into the gas tank.

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