
Hypalon Adhesive – How to repair inflatable boat tubes made from hypalon
- Mark out and cut your material to size. This should be big enough to cover the damage plus 30mm on every side. ...
- Sand down the top surface on the patch until it is lightly abraded to a matt finish and the back surface of the tube is sanded until the surface ...
- Mix half of the adhesive (2990 two part adhesive) as directed on the tin. ...
Full Answer
How do I repair a hypalon raft?
This article is for repairing hypalon rafts. The first three steps are for preparing and assessing the appropriate size patch to affix to your boat. These are the same for Hypalon, PVC or Urethane. 1. Clean and dry the damaged area inside and out. 2. Measure the size of the damaged area to determine what size patch will be needed.
How do you repair a hole in Hypalon?
These are the same for Hypalon, PVC or Urethane. 1. Clean and dry the damaged area inside and out. 2. Measure the size of the damaged area to determine what size patch will be needed. The size of the hole or tear determines the method of repair needed.
What do I need to make a hypalon patch?
What You Need 1 Hypalon Patch Material 2 Scissors 3 Clifton Hypalon Glue or Shore Adhesive (don't use Stabond) 4 Toluene 5 Rag (to "dab" toluene) 6 Glue Brush 7 Pusher Tool (or something firm to push the air bubbles out with) 8 Respirator and Heavy Duty Rubberized Gloves More ...
How do I use Clifton Hypalon® adhesive?
After the surfaces (damaged area on the boat and the underside of the patch) have thoroughly dried from the cleaning step, apply a very thin layer of Clifton Hypalon® Adhesive to both surfaces, using a stiff bristle brush (the 4-ounce can of adhesive has a brush in the lid). Clifton Hypalon® Adhesive works well as a one-part glue.

How do you repair a Hypalon inflatable boat?
1:075:08How To: Patch a Hypalon Boat - YouTubeYouTubeStart of suggested clipEnd of suggested clipMoving on to application paint three coats of Clifton's hypalon glue on both the boat and the patchMoreMoving on to application paint three coats of Clifton's hypalon glue on both the boat and the patch waiting. 10 to 30 minutes between applications.
What is the best glue for Hypalon?
Clifton Hypalon® Adhesive FA4844 is your best choice for unsurpassed adhesion. We use it when building our Pennel Orca® boats and highly recommend it. For an even stronger bond and faster cure time, mix with Clifton Hypalon Accelerator, Item # 38702.01.
Why was Hypalon discontinued?
Hypalon production was discontinued by its original manufacturer, DuPont, back in 2009. This was due to production safety reasons and environmental considerations. For one, when Hypalon burns it releases highly toxic fumes.
Does vinyl glue work on Hypalon?
If you end up totally stumped, go for the PVC glue. PVC glue will work on both PVC and Hypalon boats without any adverse reactions, the bond just won't be as strong on the Hypalon.
What is Hypalon glue?
Weaver CSM (Hypalon) Glue is a 2-Part CSM (Hypalon) adhesive for repairing and gluing rubber pads onto inflatable boats and life rafts including AB, Achilles, Avon, Caribe, Novurania, etc.
What kind of glue do you use an inflatable boat?
One product is the Clifton Urethane Adhesive. This one-part adhesive is perfect for urethane and PVC coated materials. This is a chemical glue that works by softening the coating on both the boat and patch.
How do you restore Hypalon?
0:382:41How to Restore Your RIB in less than 60 minutes - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd started scrubbing away the dirt stains oxidation. And scuffs from the inflatable tube. You canMoreAnd started scrubbing away the dirt stains oxidation. And scuffs from the inflatable tube. You can see the oxidation. And dirt coming out the scuffs and stains took a bit more scrubbing.
How long do Hypalon boats last?
7-15 yearsHypalon (CSM) boats usually last 7-15 years, but can last as many as 20 years. Inflatable boats with extended UV ray exposure will not last as long as boats which are covered or kept indoors in a climate controlled environment.
Is Hypalon still manufactured?
Hypalon was discontinued by its manufacturer (DuPont) and is now sold under its slightly different formula and new name "CSM" or Chlorosulfonated Polyethylene Rubber. Coastal Boats are made with either PVC or Orca® CSM (Hypalon) from France. Each fabric has their advantages and disadvantages.
Can I use contact cement for Hypalon?
Gluing Neoprene and Hypalon It works best on hypalon if it is interfaced with contact cement. We have had good success gluing Avon logos that are made out of PVC back on Avon Hypalon by putting contact cement on the Hypalon, and then putting a layer of this glue on top of that a day after.
Does Gorilla glue work on inflatables?
If you joined the ranks of the disappointed floaters this summer, we've got some #GorillaTough news for you: Crystal Clear Gorilla Tape is perfect for repairing pool inflatables and pool covers.
Will PVC glue work on inflatables?
1:144:16How To: Inflatable Repair Adhesives Guide - YouTubeYouTubeStart of suggested clipEnd of suggested clipBoth of these glues require three thin coats with at least 10 to 30 minutes between each coat. InMoreBoth of these glues require three thin coats with at least 10 to 30 minutes between each coat. In some instances you may need to glue PVC or urethane to your rubber based fabric.
Does contact cement work on Hypalon?
We still recommend the use of contact cement on hypalon, but we do include how to interface it with our adhesive so that PVC parts can be applied to it.
How long does Hypalon glue take to dry?
Brush onto the surface thinly, the surface should look wet. Allow the adhesive to dry for at least 30 minutes.
Can you use HH 66 on Hypalon?
However, with proper preparation (including use of a mild abrasive and then cleaning the area thoroughly) HH-66 will work for adhering patches to Hypalon.
What is Hypalon fabric?
Hypalon is a chlorosulfonated polyethylene (CSPE) synthetic rubber (CSM) noted for its resistance to chemicals, temperature extremes, and ultraviolet light. It was a product of DuPont Performance Elastomers, a subsidiary of DuPont.
How long does it take to mix adhesive and accelerator?
Mix only the amount that you will use within four hours. Carefully measure the volumes of Adhesive and Accelerator; using too much Accelerator will actually weaken the repair bond. Mix the two materials in a container that can be discarded later, like a clean metal food can. Step 6:
How to test for tacky glue?
Test for "just tacky" with a gloved finger or by touching knuckles to the glued area. The glue should feel gummy, but should not stick to the gloved finger or knuckle. Do not use your bare fingertip to test for tackiness. Fingers contain oils that will be left behind and effect the bonding quality of a repair job.
What is a chemical resistant glove?
Chemical Resistant Gloves (i.e. Nitrile gloves) Eye Protection. Pencil. Fine Sandpaper (~ 180 grit) or Rasp. lint-free Towel. Organic Fume Respirator. Warning for all Glue and Solvent Use: Use of these products can be very dangerous and can have short term and long term consequences to your health.
Does Clifton Hypalon work as a glue?
Clifton Hypalon® Adhesive works well as a one-part glue. However, the addition of Clifton Accelerator to the adhesive significantly increases bond strength and chemical and heat resistance. It vulcanizes the rubber and speeds curing of the glue bond.
Can you use 303 on a boat?
In those cases avoid over-inflating a patched tube and you may need to redo the patch when you get home. Maintenance: Year round use of 303 Protectant is recommended for all boating gear. Inflatables can use a coat of 303 in between uses, before storage and while sitting in storage.
What Kind of Inflatable Boat Do You Have?
Not every inflatable boat is created equal. If you have a serious, good quality inflatable, it’s probably made of one of two materials. You either have PVC or Hypalon.
Watch for Air Bubbles
Repairing an inflatable boat has an inherent problem. That’s finding what needs to be repaired. A big tear is easy to see. A tiny hole is not. These can be a real needle in a haystack situation to deal with. Small holes are nearly invisible. So you need a way to track that hole down. That’s where soapy water comes in.
How to Repair Inflatable Boats – PVC Boats
Let’s start with fixing PVC inflatable boats. The process is very similar to repairing a Hypalon inflatable. However, there are a few different considerations. But if you want a secure, permanent fix, this is what you need to do.
Cut Your Patch
We recommend some prep for your patch. If you bought a square patch, cut it into a circle. Most patches are sold as squares. That gives you good surface area, sure. But the corners can easily snag. A round patch will seal better.
Sand the Patch
Bonding this kind of plastic fabric to itself isn’t too hard, but you want to help it out. Use some sand paper and get your patch a little rough. Not a ton, just give it some texture. You’ll want to do the same thing over the area that’s going to be patched. Don’t destroy the boat by any means.
Clean the Area
You want a clean patch and a clean boat. You can use isopropyl alcohol here. But we recommend a proper PVC cleaning solvent. You can buy solvents specifically made to clean and prepare PVC and other plastics. This is the best bet to get the job done right. Apply it to both the rough side of the patch and the boat itself.
Apply Your Adhesive
You’ll need a PVC adhesive for this. If you bought a repair kit, it should have its own PVC adhesive included. Otherwise, make sure you find the right kind. Something like Stabond PVC glue works well.
