Repairing Guides

how to repair large hole in car body

by Marietta Schmidt Published 2 years ago Updated 2 years ago
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  • Clean the body area thoroughly. ...
  • Sand the area. ...
  • Mix only as much hardener-filler as you’re going to use right away.
  • If you're patching a hole, place something beneath the hole to keep the filler in place. ...
  • Apply the filler. ...

More items...

Part of a video titled ISOPON Body Repair Kit For Holes - YouTube
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That's ready for paint. Let's take a look at everything that comes in the body repair kit for holesMoreThat's ready for paint. Let's take a look at everything that comes in the body repair kit for holes two sections of aluminium mesh.

Full Answer

How do you patch a hole in a car body?

For a hole in the metal part of the body: Put fiberglass screening or fine aluminum chicken wire beneath the hole (on the underside of the body). For a fiberglass or plastic part: Use the appropriate patch kit available at your local auto supply or auto paint store.

How do you fix rust holes on a car?

To fix rust holes on your car, you’ll need to get rid of all the rust first. Remove all of the paint around the hole with a wire brush attachment on your drill.

How do you fix a hole in a fibreglass car?

Be careful not to dent any of the good metal on the body of the car while you bang in the edges of the hole. Don’t hit any part of the car with the hammer except those edges. Tape a sheet of wax paper over the hole using masking tape. The wax paper is going to serve as the start of your fibreglass patch.

What happens if you leave a rust hole in your car?

When rust isn’t caught early, it can eat all the way through the metal of your car. As long as these rust holes go untreated, they will continue to expand. Fixing a rust hole in your car requires first removing the rust and any affected metal, and then filling the hole with a fibreglass body filler.

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How do I fix a large hole in my car?

1:132:52Large Hole Repair Kit - YouTubeYouTubeStart of suggested clipEnd of suggested clipPut the adhesive patch in place. Before you mix the glass filler and the hardener. Make sure thatMorePut the adhesive patch in place. Before you mix the glass filler and the hardener. Make sure that you need both of them in their pouch mix one pouch of Blass filler with one pouch of cream hardener.

How do you fill a hole in a car body?

1:5214:03How to patch up holes in body panels - YouTubeYouTubeStart of suggested clipEnd of suggested clipImportant to put some tape over. The back of the hole. So that none of the product goes through andMoreImportant to put some tape over. The back of the hole. So that none of the product goes through and all over your boot lid or the panel that you're patching up. Now that the holes are all sanded.

How do you fill large holes in Rust?

0:297:00How to Repair Rust Holes on Your Car Without Welding - YouTubeYouTubeStart of suggested clipEnd of suggested clipHand you could use things like orbital sanders we're gonna be doing a little bit of both um then iMoreHand you could use things like orbital sanders we're gonna be doing a little bit of both um then i also got a rust remover attachment for my drill for like five bucks. So that'll work really.

How do you seal a hole in a car?

0:241:35How to seal holes in cars - YouTubeYouTubeStart of suggested clipEnd of suggested clipSimply cut the tape with scissors to the size that you want. And then you just need to peel theMoreSimply cut the tape with scissors to the size that you want. And then you just need to peel the backing off and stick it on like. So.

What is the difference between body filler and Bondo?

0:191:21Types of Bondo® Filler - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe can just to the right is bondo professional gold body filler. It's ideal for cars 1998 or newerMoreThe can just to the right is bondo professional gold body filler. It's ideal for cars 1998 or newer because it has quicker adhesion galvanized coated metals.

Can you Bondo over holes?

4:255:57Can Bondo Fill Holes? - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo to answer your question. Yes it can't be applied over holes those aren't too big you know spoilerMoreSo to answer your question. Yes it can't be applied over holes those aren't too big you know spoiler hole is probably a pretty small and it has been in the past.

How do you fill holes in metal without welding?

Epoxy or Tape Epoxy and tape are two common no-weld hole repair options. These do-it-yourself approaches are effective when repairing a small hole rather than a significant tear. Specialty epoxy and tape products are designed to patch steel and metal.

What is the best body filler?

We have listed the top three rated car body fillers below;3M Bondo 261 Lightweight Car Body Filler.Permatex 25909 Liquid Metal Filler.Evercoat 156 Lightweight Car Body Filler.

How do you fix rust on a car without welding?

1:4521:55How to Repair Rust on Your Car Without Welding (No Special Tools ...YouTubeStart of suggested clipEnd of suggested clipSo we have a bare metal surface to work on but before we do that we want to grab our rubbing alcoholMoreSo we have a bare metal surface to work on but before we do that we want to grab our rubbing alcohol or an adhesive remover spray spray down the area. And this removes any wax dirt or oils.

Can you fix bullet hole in car?

Fortunately, fixing a bullet hole in a car door isn't too challenging. You just need a few hours and some supplies that can be purchased at most auto shops.

How do you weld holes in body panels?

1:415:05HOW TO PLUG WELD HOLES IN AUTO BODY PANELS - YouTubeYouTubeStart of suggested clipEnd of suggested clipPull it back a bit and then as soon as the wire hits the edge of it you're letting go the trigger.MorePull it back a bit and then as soon as the wire hits the edge of it you're letting go the trigger. And you just you just blob in little balls of weld. Just to the outer edge of it.

Step 1: Scrape and Sand

The first step was to scrape off the loose paint surrounding the rust spot, and to sand off most of the rust. I found, under the outer layer of metal, what I thought were additional layers of rusted, chipping metal, was actually dense foam padding. I scraped the rest of the metal chips off of the foam.

Step 2: Building Up (part 1)

At this point, I used a metal mesh body patch (bondo brand) to fill the hole, replace the missing metal, and give the bondo a place to adhere to. Using regular scissors, I cut the mesh to approximately the right shape, and then began fitting it into the hole between the metal and the foam.

Step 3: Building Up (part 2)

The next step was patching the hole with bondo body filler. This was interesting, as I'd never used the stuff before. It comes with two parts, the body filler putty (grey), and the hardener cream (red), which you mix together, and then apply. The instructions say to use a golf-ball sized amount of putty and an inch and a half of hardener.

Step 4: Primer

The next step was to apply a primer over the patch. I used a self etching, sandable primer, and followed the instructions on the can. I taped over the edges while I was working. Once I was done, I used a 600 grit sandpaper to soften the edge of the primer, and roughen the surrounding paint. That's me sanding.

Step 5

The final step was painting. The first color I used wasn't right.

Step 6: Final Result

So there you go. My first attempt at auto body repair. It turned out pretty well, in my humble opinion. I learned a lot. It cost me about $60 in supplies, and some of my time over the course of three days. My husband's pretty pleased about my little present to him, and I'm proud of myself for figuring it out.

How to fix rust holes in car?

To fix rust holes on your car, you’ll need to get rid of all the rust first. Remove all of the paint around the hole with a wire brush attachment on your drill. You’ll also need to cut away the affected metal with a grinder or tin snips.

How to patch a hole in a fibreglass wall?

1. Tape a sheet of wax paper over the hole using masking tape. The wax paper is going to serve as the start of your fibreglass patch. Place it over the hole so the hole itself is near the centre of the paper. Use one or two pieces of masking tape to secure the wax paper over the hole.

How to stop rusting on metal?

With all the rust removed, the exposed metal that’s left is still susceptible to rusting. Spray the entire area liberally with the rust inhibitor to stop the spread of any new rust before moving on. Rust inhibitor tends to dry quickly.

How long does it take for a fibreglass patch to dry?

These fibreglass mixtures dry very quickly. On small holes, it may only take a few minutes for the mixture to dry enough to work with. However, it’s better to be safe than sorry. Give the patch plenty of time to dry before attempting to do any more work on it. The patch will dry faster with good airflow.

How to prevent rust from getting into your eyes?

Put on work gloves and eye protection. Rust is highly likely to flake as you grind it off of the metal. Those flakes can get into your eyes and wreak havoc. You also run the risk of being scratched or cut by jagged metal while you work. Avoid both concerns by wearing work gloves and eye protection. [1]

What kind of gloves protect you from scratches?

Leather work gloves will give you the most protection from scratches and cuts.

Which side of wax paper to trace hole?

It doesn’t matter which side of the wax paper you used to trace the hole (shiny or flat side) just as long as you can clearly see its dimensions.

How long does it take to sand a car body?

After 15 to 20 minutes, use coarse sandpaper (30 to 60 grit) to shape the repair and feather it to the surrounding body surface. After another 30 to 40 minutes, the surface should be ready for final sanding with 180 to 300 grit paper. After cleaning the dust from the surface, you’re ready to prime and paint.

How to bond rust holes?

To get started, the body filler needs something to stick to. Rough-sanded bare metal is best, but primed metal will do. A rust converter should be used to prepare rust-pitted surfaces for body filler. Rust converter stops the oxidation process that creates rust and prevents the rust from spreading.

What is a bondo for car repair?

Body repair is often considered one of the most delicate and complicated car repairs, but learning how to Bondo rust holes is luckily quite simple. While “Bondo” is the name of a 3M product, it has also become a generic term for plastic body filler, and several companies make similar stuff. The putty can be useful for filling rust holes in ...

What to use to fill rusty bondo?

Fiberglass sheets, metal mesh or fiberglass screen can be used. Once you have a good surface to work with, mix body filler with a spatula or plastic scraper on a piece of cardboard.

Can you rust a car?

There are some parts of your vehicle that may never rust, but other parts might seem like they could turn to dust right before your eyes without proper attention. Fortunately, if you catch the rust in time, you can prevent unsightly body damage or unsafe structural problems.

Can you use bondo on rust holes?

However, Bondo shouldn’t be used on every kind of rust hole.

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