
- Zip Tie Damaged Ductwork Fix. This budget-friendly repair makes quick work of large hole or tear repairs in your ductwork, and works best if there is enough slack in the ...
- Use Semi Rigid Aluminum Duct To Repair Ductwork. For damaged sections of ductwork where we had to remove longer sections of duct, we used semi-rigid aluminum duct and large cable ...
- Using Splice Collar Duct Connectors To Repair Damaged Duct. If you prefer to make repairs using the correct tools for the job, here are links to splice collars and metal ...
How do you fix a hole in an HVAC duct?
Cover the HVAC duct hole with the sheet metal repair. Use a power screwdriver to drive a #10 self-tapping sheet metal screw into each corner of the patch if you’re fixing a metal duct. Secure the patch to a fiberboard duct with a piece of foil tape on either side.
Why do you have to Repair HVAC ducts?
That’s why you have to repair holes in HVAC ducts. In addition to this, holes suck air pollutants into your home’s air, such as dust, mold spores, insulation fibers, and chemical odors, affecting your family’s indoor air quality. Therefore, Repairing duct damage is a simple undertaking that helps both your wallet and your health.
How do you fix a metal patch on a ductwork?
Run a continuous bead of silicone caulk around the perimeter of the metal patch to seal the patch to the ductwork. If you have installed the patch on fiberglass duct board, smooth the tape with a plastic squeegee to seal the metal patch. After the silicone caulk has had time to set, turn on the HVAC unit.
Is it possible to wrap a hole with duct tape?
That isn't always possible, however, at any given moment. Wrapping a hole with duct tape is also not practical, as the adhesive on the tape may begin to deteriorate and cause the duct tape to unravel almost immediately. But there is a type of wrap made especially for holes.

How do you fix a hole in a duct?
0:323:31Home Air Ducts - How to repair holes & gaps - YouTubeYouTubeStart of suggested clipEnd of suggested clipFirst I'll apply a layer of sealing. And then a patch of cloth. And more sealant on top. That's theMoreFirst I'll apply a layer of sealing. And then a patch of cloth. And more sealant on top. That's the whole repair. And you don't have to do much more than this it dries really.
Can I use duct tape on ductwork?
There are many things that live up to their name, unfortunately duct tape is not one of them. While duct tape has many uses—wart removal is one that comes to mind—this sticky substance should never be used to seal your ducts.
How do you fix a hole in a flex duct?
You can't repair duct holes using duct tape; despite the name, that's not what duct tape is good for. What will work on gaps and tears in flexible ducts is mastic sealing, a resin-based material that stands up to temperature changes. This is a job for professionals to handle using a mastic caulking gun.
Can duct work be patched?
If you're patching a sheet metal duct, use a power screwdriver to drive a #10 self-tapping sheet metal screw into each corner of the patch. For a fiberboard duct, secure the patch with a strip of foil tape along each side. Finally, run a bead of silicone caulk around the edges of the patch to prevent air leaks.
What is duct mastic?
RCD Corporation #7 Mastic is a water-borne air duct sealant used for permanently sealing the fabricated joints and seams of sheet metal air ducts, rigid fiberglass air ducts, flexible air ducts and thermal insulation.
Can I use foil tape inside duct?
When sealing the air duct, you can use a mastic sealant. If you prefer using tape, the aluminum foil tape can help you get the work done. However, as with most HVAC related systems, it's always advisable to hire a professional when looking for more than just a simple seal with aluminum foil tape or mastic sealant.
Can you tape flex duct?
Film tape: For sealing certain types of industrial materials, such as reflective insulation or Class 1 Flex Duct, a Film Tape may be a good choice. Film Tapes are highly conformable and easy to tear by hand, making them quick and easy to use.
What is HVAC tape?
What Is & How Does HVAC Tape Work? HVAC Tape works the same way you'd use tape to seal or fix an item that was broken. In the case of HVAC tape, it is the only type of tape that will work on air ducts. If your ductwork is not sealed correctly, your home will be less energy efficient.
What kind of tape do you use for heating ducts?
Compare with similar itemsThis item Duck Brand HVAC Duct Sealing Tape, Silver, 1.88 Inches x 30 Yards, 1 Roll (1404523)Duck Brand 280416 HVAC UL 723 Metal Repair Aluminum Foil Tape, 1.88-Inch by 10 Yards, Single Roll, SilverItem Dimensions1.9 x 5.29 x 5.29 inches1.88 x 3.69 x 3.69 inchesNumber of Items117 more rows
How hard is it to replace ductwork?
Replacing a small section or sections of HVAC ductwork can easily be done with a bit of knowledge and research, however replacing or repairing an entire HVAC ductwork system might require a higher level of expertise.
How do you seal wall ducts?
Use Aeroseal to seal ducts from the inside. The answer is Aeroseal. It's a duct-sealing product that only approved contractors can apply. After cleaning your ducts, a contractor uses specialized equipment to apply Aeroseal inside your ductwork - even the ducts behind walls!
What kind of tape do you use on ductwork?
Larger gaps in ductwork joints should first be covered with fiberglass mesh tape and painted over with duct mastic. Foil-backed tape: This is the best tape for heating ducts. It uses a large amount of acrylic or butyl adhesive to resist drying out and becoming brittle.
Is duct tape heat resistant?
Duct-Tape is heat resistant due to the industry standards regarding the type of adhesive it has to have. The adhesive makes it much more difficult for the tape to catch on fire or melt, and it will stop being effective much earlier than it burns.
Is duct tape safe for heat?
According to industry standards, duct tape must be a non-flammable substance. It needs to be safe for use up until about 200 degrees Fahrenheit. You definitely don't want to try to use it to seal heating ducts, because duct tape has been tested in that capacity in multiple studies, and it fails every time.
How do you tape ductwork?
6:538:10How To Use Foil Tape For Ductwork-Tutorial - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt's gonna be as easy as just rolling that tape around. Other. Times it's gonna take a little bitMoreIt's gonna be as easy as just rolling that tape around. Other. Times it's gonna take a little bit more work you're gonna have to do a little bit of overlapping.
Zip Tie Damaged Ductwork Fix
This budget-friendly repair makes quick work of large hole or tear repairs in your ductwork, and works best if there is enough slack in the ductwork to allow losing a few inches in length.
Use Semi Rigid Aluminum Duct To Repair Ductwork
For damaged sections of ductwork where we had to remove longer sections of duct, we used semi-rigid aluminum duct and large cable ties to span the repair (product links below).
Using Splice Collar Duct Connectors To Repair Damaged Duct
If you prefer to make repairs using the correct tools for the job, here are links to splice collars and metal hose clamps that are typically used to repair large holes or tears in ductwork.
Why do HVAC ducts have holes?
Your heating and cooling system relies on your HVAC ductwork to reach top efficiency. Holes in your ducts can let warm and cool air escape, compromising your whole system's efficiency. Worse yet, holes draw air contaminants, such as dust, mold spores, insulation fibers and chemical fumes into your home's air, compromising your family's indoor air ...
How to wrap duct tape around a hole?
Any tape that's not approved for use on ductwork pose a smoke and fire hazard. Pull out a 6-inch strip of tape, stick the edge just above one side of the hole and wrap the tape around the duct. When you come back to your starting point, slightly overlap the tape and make another pass around the duct.
Why do I have a hole in my HVAC?
A hole in the ductwork does not allow the HVAC system to pressurize, making the HVAC system lose its ability to adequately heat and cool your home. Repairing a hole in the ductwork will increase the efficiency of your HVAC, reducing your monthly energy bill. The method you use to repair the hole will depend on the type of material ...
How to open silicone caulk?
Open the end of a tube of silicone caulk by cutting the nozzle of the caulk tube at a 45-degree angle with a utility knife. The opening of the nozzle should be 3/16-inch in diameter.
Can you put silicone caulk on duct board?
After the silicone caulk has had time to set, turn on the HVAC unit. If you installed the patch on fiberglass duct board, you can immediately turn on the HVAC unit after you smooth the metal foil tape.
What is a HVAC duct?
Heating, ventilation and air air conditioning (HVAC) ducts are generally made of lightweight sheet metal, whether they are the solid or flexible type. A hole in the duct work will cause leakage in the system and lower the efficiency of the unit.
Can you wrap duct tape around a hole?
That isn't always possible, however, at any given moment. Wrapping a hole with duct tape is also not practical, as the adhesive on the tape may begin to deteriorate and cause the duct tape to unravel almost immediately. But there is a type of wrap made especially for holes.