Repairing Guides

how to repair leaf springs

by Dr. Jaime Ryan Jr. Published 2 years ago Updated 2 years ago
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Part of a video titled How to Replace Leaf Springs and Lift your Truck - YouTube
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Undercoat it and its gonna make it last a long time a lot longer than stuck. And speaking of stockMoreUndercoat it and its gonna make it last a long time a lot longer than stuck. And speaking of stock check this out that right there is level you can see the truck is tilted back to that corner.

Full Answer

When to replace or change leaf springs?

Part 1 of 3: Lifting the Vehicle Download Article

  1. Park the vehicle in a flat area. For safety, move the vehicle to a solid surface, such as a concrete workshop or driveway.
  2. Chock 1 of the front tires. You will need a pair of wheel chocks, which are wedges that fit under tires to prevent your vehicle from rolling.
  3. Raise the rear wheels with a floor jack. ...
  4. Place jack stands in front of the back tires. ...

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How do you replace leaf springs?

When Is It Time To Replace My Vehicle's Springs?

  • Coil Springs. Coil springs are wound in a spiral formation and are positioned vertically on the vehicle. ...
  • Leaf Springs. Typically found on vehicles with solid axles such as pickups, SUVs, and vans, a leaf spring setup is composed of one or more lengths of arched steel pieces ...
  • Torsion Bar Springs. ...
  • Opportune Times To Replace Springs. ...

How to rebuild leaf springs?

Rebuilding a leaf spring involves disassembling the leaves by removing the center bolt and clips that hold them together. There will be insulators between the leaves, plus bushings and other hardware. When springs are rebuilt, all these parts can’t be re-used; they have to be replaced. The parts can cost $200 or more, depending on the type of ...

How to replace leaf spring shackles and bushings?

Remove And Replace Leaf Springs Like A Pro

  1. Raise The Rear Before you start, park your car on a level surface. ...
  2. Remove The Shocks With the car supported by the jack stands, place the jack under the differential, and raise it just enough to relieve some of the hanging ...
  3. Remove The Leaf Spring Bracket And Parking Brake Cable Got a classic Chevy truck? ...

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How do you fix a broken leaf spring?

0:285:05Broken leaf spring - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou clamp them to keep them so they're all aligned. And then once you get the center pin out. YouMoreYou clamp them to keep them so they're all aligned. And then once you get the center pin out. You both the easy inch to the leaf springs tighten. It down put it back on the axle you bolt tighten.

Can you fix worn out leaf springs?

Usually when one of the leaves breaks, both leaf springs are replaced. It's technically possible to replace only the broken leaf, but often when one leaf breaks, other leaves might be worn-out, cracked or fatigued too.

How can I arch my leaf springs at home?

2:244:49Leaf Spring Re-Arching - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou kind of get your rhythm set up and this is going to take the arch out of the spring. WithoutMoreYou kind of get your rhythm set up and this is going to take the arch out of the spring. Without heating it without adjusting the temper in the spring. So it'll be the same strength.

Can a leaf spring be welded?

Welding What You Can Weld As we stated earlier, it is not recommended that you attempt to weld a broken leaf spring. The biggest factor is that heat generated during welding can weaken the tensile strength of the steel. While welding can be performed in some instances, most mechanics will recommend against it.

How do you strengthen leaf springs?

How to Enhance Your Leaf SpringsWhat do leaf springs do on a truck or SUV? ... Your car's leaf springs allow you to experience top-notch suspension that provides the best comfort while driving across different parts of the terrain. ... Use bigger wheel sizes. ... Reinforce your leaf springs. ... Use heavy-duty shocks. ... Add a sway bar.More items...•

Is it worth replacing leaf springs?

If your leaf springs have cracked, broken, or missing pieces, it is highly recommended replacing them as soon as possible.

Can you reset leaf springs?

Resetting your leaf springs can help you get your vehicle back to its original ride height if your springs have started to sag. However, resetting is still just utilising the original spring pack so it can still settle or “sag” again over time, unless an extra leaf is fitted to reinforce the original spring assembly.

How much does it cost to refurbish leaf springs?

The average cost for leaf spring replacement is between $692 and $781. Labor costs are estimated between $171 and $215 while parts are priced between $522 and $566. This range does not include taxes and fees, and does not factor in your specific vehicle or unique location. Related repairs may also be needed.

Do leaf springs flatten out?

You are correct, springs tend to flatten out over time so that is why your old spring is slightly longer than the # D217242. We always recommend you replace leaf springs in pairs to ensure a balanced load on the trailer when towing.

Can you forge weld leaf spring?

4:1717:37Truck Leaf Spring Folded Axe - Forge welding leaf spring! - YouTubeYouTubeStart of suggested clipEnd of suggested clipThese on like leaving a big thick bird on it and then we Forge welded that down. So you barely seeMoreThese on like leaving a big thick bird on it and then we Forge welded that down. So you barely see the weld you can just about see it there.

What is the best way to weld spring steel?

0:182:36Amazing Welding Technique! How to Weld Spring Steel - YouTubeYouTubeStart of suggested clipEnd of suggested clipAim at the position where the solder joint needs to be formed and a shot is made spot welding isMoreAim at the position where the solder joint needs to be formed and a shot is made spot welding is enough this is a solder joint without a gap. It is formed.

What steel is leaf spring?

Conventionally, high-strength steel containing 0.9–1 wt. % carbon has been used for leaf spring applications due to its high tensile strength and stiffness [128].

How do you tell when leaf springs are worn out?

Look out for these tell tale signs that you need to replace your leaf springs:Squeaky sounds while your truck is in motion.Slouching on one side.Sagging in the back.Diminished handling.Trouble hauling and towing loads.Suspension bottoming out.Cracks on leaves.

Do old leaf springs get stiff?

In comparison with a helical spring, leaf springs are generally much stiffer simply down to the steel construction and the tight package that they are bolted and clamped into.

How long can you drive on a broken leaf spring?

You can drive for periods of roughly a minute at slow speeds in areas with little or no traffic. Emergency trips: If one of the springs breaks, you could drive your truck from wherever you happen to discover the issue to the nearest auto repair shop.

Do leaf springs flatten out?

You are correct, springs tend to flatten out over time so that is why your old spring is slightly longer than the # D217242. We always recommend you replace leaf springs in pairs to ensure a balanced load on the trailer when towing.

How to tighten a leaf spring?

Screw the leaf spring to the front bracket with a ratchet wrench. Pick up the end near the front of the tire. The leaf spring fits in the lowest point of the bracket, which hangs down from the car’s underside. Slide the eyelet bolt into the bracket and spring, replacing the nut and twisting it clockwise to tighten it.

How to install leaf spring on a car?

Check to make sure it spans across the tire, reaching the mounting brackets at both ends. Screw the leaf spring to the front bracket with a ratchet wrench. Pick up the end near the front of the tire. The leaf spring fits in the lowest point of the bracket, which hangs down from the car’s underside.

How to remove shock pads from car?

Remove the bolt from the shock pads with a ratchet wrench. Look for a triangular mounting bracket right beside the leaf spring. It will be on the axle and bolted to a bar that attaches to the car’s underside. Use a ratchet wrench to turn the bolts counterclockwise until you can remove the bracket.

How to tighten leaf springs?

Raise the front end of the leaf spring to a level between the forward mounts. Slide the bolt into place and secure it with the locking nut, but only loosely. The spring pack is not ready to be tightened. Bring down the back end until it makes contact with the spring and put the center into alignment.

What happens if your rear leaf springs are cracked?

If the leaf springs that came with your truck are no longer effective, a new set of rear leaf springs will likely improve your driving experience. If the springs are cracked, they are probably due for a change-out — even if you have not noticed the difference.

Why do trucks have leaf springs?

The purpose of leaf springs is to prevent the truck from slouching in the back when you haul heavy loads. Leaf springs keep the truck balanced and the tires level throughout each ride — even when you accelerate, brake and drive over speed bumps.

How to stop a truck from rolling forward?

With the truck parked at an ideal spot for working, place chocks before the front wheels to prevent the truck from rolling forward. Turn the rear-wheel lug nuts loose. Elevate the truck at least three inches at the back end with a hydraulic jack and place a jack stand below the rear axle.

How long does it take to tighten a shock absorber?

The assembly is now ready to be tightened. With a torque wrench in hand, firmly secure the nuts and bolts. After about seven days, recheck the nuts and bolts to make sure they are tight enough. With the torque wrench in hand once again, reapply the shock absorbers.

Can you replace leaf springs?

As you now can see, replacing leaf springs is relatively easy as long as you have the right parts. At General Spring, we provide leaf springs, coil springs , U-bolts, shackles and super springs for a vast range of trucks.

How to re-arch leaf springs?

How to Re-arch. There are two methods used to re-arch leaf springs. The most common is cold pressing which uses a special press to change the arch. This offers a short term solution to the problem as the steel leaf springs have a memory which easily returns them to the height they were before being raised. As such, it is highly advisable not ...

How does a hydraulic spring work?

The spring is first clamped in a hydraulic clamp to dissemble its components. Then, each leaf is laid across arbors and a hydraulic press pushes it down between the blocks. Pressure is fully applied across each leaf at a 90-degree angle to its length.

How hot is a spring?

The spring is then re-heated to at least 950 degrees Fahrenheit to set it to the correct hardness.

Why does my car sag to one side?

New clips. When the car sags to one side or in the back then it might be an indication that you need to re-arch your leaf springs. This kind of sagging affects the appearance of the vehicle and can also interfere with handling, steering, or braking.

How is pressure applied to a leaf?

Pressure is applied until the entire length of the leaf is covered, and a rhythm is developed to ensure even application of pressure, as applying too much in any one area can easily break a leaf. This process re-arches each leaf separately.

Can you rebuild leaf springs?

It can be difficult to undertake this process on your own, but with the right tools, it is possible. The leaf springs will also need rebuilding after they're re-arched. This involves replacing all the parts, as it is not advised to re-use any of the old components.

How to know when to replace leaf springs?

In fact, if you spot damage of that nature, that's how you know when to replace leaf springs. Examine the bottom sides of the leaves, where the stacking order goes from narrowest on up to widest like an inverted pyramid. The end tips of the bottom leaf might possibly poke at the underside of the wider leaf on top.

How to check leaf springs?

To check for sideways movement from the leaf springs, you'll need to have the axles relieved of the truck's weight. Take hold of one of the springs and see if it can be turned sideways, either way, to any degree. If the spring refuses to turn in either direction, it will have passed the test. Repeat this test with the other leaf spring.

How to get leaf springs on a truck?

If you do need to jack your truck to reach the leaf springs, you'll need to: Take off the trims and hubcaps from the wheels. Loosen the wheel nuts. Activate the jack on either the left or right side of the truck. Place the axle stand under one of the chassis members — don't place the stand under the axle.

Why does my truck sag on the left side?

Funny though it may seem, a truck can actually start to sag on the left side when the driver is the sole occupant of the vehicle for extended periods of time . When the sag becomes visually obvious, it's a tell t ale sign that the leaf springs are due for a change out.

Why do you need to clean leaf springs?

The most important reason to clean leaf springs on a periodic basis is because of the dirt particles that kick up from the ground as the truck is in motion. That dirt makes its way between the leaves, and this can exacerbate wear and corrosion on the leaf springs.

How long do leaf springs last?

In contrast, a well-maintained vehicle's leaf springs can last well over 100,000 miles. On average, a set of leaf springs might last about 200,000 miles. This number can range widely from case to case — it's hard to say how long your leaf springs will last in your unique situation. Keep your eyes and ears peeled for symptoms of wear and tear.

Why do leaf springs wear out?

Leaf springs are subject to wear and tear over the course of several years, largely because of the various moving parts that comprise the springs. Leaf springs can also start to lag from prolonged periods of uneven weight distributions from within a vehicle.

How does heat treating springs work?

The heat-treating process erases the spring’s memory by annealing each leaf in the spring pack individually , reshaping it and re-heat treating it.

What are reproduction springs made of?

Reproduction springs may be made of smooth steel. Rebuilding a leaf spring involves disassembling the leaves by removing the center bolt and clips that hold them together. There will be insulators between the leaves, plus bushings and other hardware.

What is a pattern in hot springs?

A pattern is used to re-shape the hot spring leaf to its correct arch. It is then quenched in special oil to cool it rapidly. It is now shaped correctly, but the heating and quick-cooling process creates hardness and brittleness that has to be removed.

Can you re-arched springs?

Some people say re-arching springs doesn’t work well. Others point out that shops have been re-arching springs on heavy trucks for 70 years and truck drivers believe in the practice. If the spring steel hasn’t lost its “temper,” it can probably be re-arched. “Cold setting” a spring requires special equipment.

Can leaf springs be re-arching?

Re-Arching Leaf Springs a Lost Art. The condition of leaf springs on a collector car can affect its appearance and driving safety. A car that sags to one side or in the back doesn’t look right. Worn-out old springs can also affect handling, steering or braking. Reproduction springs may be available for some old cars.

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