
How to Fix a Leaking Air Duct
- Check. Turn the thermostat fan switch to ON rather than AUTO. ...
- Loose Flex Connections. Flexible duct reparation starts with loose flex connections. ...
- Ripped Flex. If you discover torn flexible ducts, first clean them. ...
- Wait and Test. Wait before you test out the unit. ...
- Sealing Heat Ducts. Turn off the HVAC power to avoid bubbles in the caulk. ...
How can I tell if my air ducts are leaking?
Once you locate and can visually inspect your ductwork, look for:
- Loose duct connections
- Kinks in flexible ducts
- Holes in ducts
Does aeroseal really work?
Yes! Sealing your vents and ducts means that air is delivered where it’s needed, and not into your unused basement, attic or crawl space. This also helps get rid of hot and cold spots in your house. Will this help my house be less dusty? Absolutely!
Is aeroseal worth it?
When it comes down to it, the Aeroseal duct sealing cost is well worth it to give any and all who live in your home a place to breathe easily. When you’re evaluating the Aeroseal duct sealing cost, you can’t ignore the safety of the material itself.
What causes air ducts to leak?
Why You Should Care About Your Sweating Air Ducts
- It Can Affect Your Home’s Insulation. Condensation from the AC ducts can drip onto your home’s insulating materials. ...
- Sweaty Air Ducts Add to Indoor Moisture. Excessive indoor moisture levels promote bacterial growth, especially in molds. ...
- Those Water Droplets Can Turn into Serious Water Damage. ...

How much does it cost to fix a leaky air duct?
Professional air duct sealing usually costs between $1,500 and $4,000. Luckily, this upfront cost will usually pay for itself very quickly in the form of energy savings.
How do you know if your air ducts are leaking?
How Can I Tell if My Air Ducts Are Leaking?Unexplained Higher Energy Bills. ... Uneven Heating and/or Cooling Throughout Your Home. ... Difficulty Heating Rooms in Winter and Cooling them in Summer. ... Excessive Amount of Dust in Your Home. ... Duct Visual Indications––Rusted, Crushed, Kinked, Old Tape at Seals.More items...•
Can You Use Flex Seal on ductwork?
Flex Seal can be used for ductwork, interior HVAC walls, wood, concrete, metal, etc.
Can I seal my ducts myself?
Water-based mastic duct sealant is the best option because it cleans up easier and will hold up for a long time. When using mastic duct sealant on your own, you can apply it with a simple paintbrush. You may also use a caulk gun to apply the duct mastic, though it's not necessary.
Is duct sealing worth the cost?
The importance of HVAC duct sealing can't be overstated. Having your HVAC duct-work tested and properly sealed is one of the home improvements with the highest payback. Duct sealing can lower your heating and cooling costs by 15%, 20% or more.
How hard is it to replace ductwork?
Replacing a small section or sections of HVAC ductwork can easily be done with a bit of knowledge and research, however replacing or repairing an entire HVAC ductwork system might require a higher level of expertise.
What do you seal air ducts with?
Some homeowners choose to take on duct sealing as a do-it-yourself project. Start by sealing air leaks using mastic sealant or metal tape and insulating all the ducts that you can access (such as those in attics, crawlspaces, unfinished basements, and garages). Never use duct tape, as it is not long-lasting.
How do I seal the inside of my ductwork?
2:075:24Sealing ducts from the inside out - 11/08/03 - YouTubeYouTubeStart of suggested clipEnd of suggested clipTechnology itself it's a way to seal leaks in a duct system from the inside. In other words you don'MoreTechnology itself it's a way to seal leaks in a duct system from the inside. In other words you don't have to crawl all around the duct system find all the leaks and seal them one at a time.
Can I use foil tape inside duct?
When sealing the air duct, you can use a mastic sealant. If you prefer using tape, the aluminum foil tape can help you get the work done. However, as with most HVAC related systems, it's always advisable to hire a professional when looking for more than just a simple seal with aluminum foil tape or mastic sealant.
What is duct mastic?
RCD Corporation #7 Mastic is a water-borne air duct sealant used for permanently sealing the fabricated joints and seams of sheet metal air ducts, rigid fiberglass air ducts, flexible air ducts and thermal insulation.
Can I use duct tape on HVAC ducts?
Duct tape is useful for repairing just about anything, but ironically, not for ducts. Although the name might be misleading, general purpose duct tape was not designed for use in HVAC ductwork at all. In fact, if you tried using “regular” duct tape on your ductwork, it would more than likely fail.
Does air duct sealing work?
With proper duct sealing, homeowners on average can save 20% on their energy costs. Improved Longevity of HVAC Systems--Duct sealing helps out the heating and cooling systems, allowing the machine to work less to maintain air temperature.
What happens when air duct leaks?
Once your air ducts start to leak, your equipment will transport conditioned air into your basement, attic and other unwanted areas. As a result, your HVAC system will consume more energy, which will result in higher energy bills. Hot and cold spots. Other common signs of duct leaks are hot and cold spots.
How do I know if I need new air ducts?
Signs That You Need Air Duct ReplacementNoisy HVAC Operation. ... High Energy Bills. ... Uneven Heating or Cooling. ... Having A Dusty Home. ... Smelling Mold and Mildew in Your House. ... Having A Problem with Pests. ... Having Respiratory Problems. ... Seeing Debris Around The Vents.More items...•
Can ductwork leak water?
The moisture developed in your ductwork can become a source of the water leak in the ceilings, roof or walls. Even the smallest leak is critical to your home's foundation and your family's safety.
How do you check airflow in ductwork?
Traverse the Airflow in the Exhaust Duct An anemometer, a test instrument that measures air velocity is used to determine the average airspeed in the duct. Then the average feet per minute is multiplied by the area of the duct in square feet to determine the airflow moving through the duct.
How to seal a duct leak?
With the furnace fan running, you can feel air escaping the duct. Once you’ve found the leak, use foil duct tape to cover the gap and seal the leak. For an extra layer of protection, use a paintbrush to apply a coat of duct mastic. This thick, sticky material will dry ...
Why is there a leak in my HVAC ductwork?
Leaks in HVAC ductwork allow air from your furnace or air conditioner to escape. That’s a problem because it wastes energy and raises your home’s heating and cooling costs. Fortunately, fixing this problem couldn’t be easier, and it requires minimal expense. Locate Leaks: Turn on the HVAC fan and touch the ductwork.
How do I seal a hole in my HVAC ductwork?
Feel it up and down and check for drafts that indicate escaping air. Seal Leaks: Turn off the fan and apply special metallic foil tape over the hole or gap. Don’t use standard duct tape, since the adhesive will come loose over time.
What is the best way to seal duct leaks?
Duct sealant is another product that is commonly used to seal up duct leaks. This pasty, thick, paint-like substance can be applied to cracks and gaps in your ductwork with a caulking gun and spread with a paintbrush or if using a gallon pail, just scooped and applied directly with the paintbrush.
Where is air leaking from ducts?
It is typically leaked into an unconditioned area like a basement or attic where it is not needed.
How to seal a pipe with mastic?
Continue to pull the backing and smoothing out the tape as you go. Finish peeling the backing off the tape and smooth over the top of the pipe as far as you can with your hand. Begin applying mastic up as high as you can get your caulking gun. Continue to run the bead around the area to be sealed.
How to make sealing last longer?
There are, however, a few things that might help your job go smoother, be more effective, and last longer. Use a water based mastic. Wear rubber gloves and old long sleeve shirt if using mastic. (Maybe a hat too) Whether you use tape or mastic, make sure the surface your sealing is clean and dry.
Does duct tape seal ducts?
Don't worry, there are still a million other ways to use our beloved duct tape...it just won't be to seal your ducts.
Do you have to change your filter every time you clean your ductwork?
Sure, our filter will get most of that but then you'll be changing your filter and cleaning your ductwork more often. This all leads back to the benefits of energy cost savings, a smaller environmental impact, and better indoor air quality.
Is HVAC tape considered HVAC tape?
While there are certain tapes for certain jobs, they are all considered HVAC tape. For the purpose of sealing air distributing ducts, I've provided some images and descriptions of different types of tape that are commonly used on both residential and commercial applications.
How to find a leak in ductwork?
1. Ductwork Inspection. Locating leaks in your ductwork starts with getting an inspection from your trusted HVAC company. During the inspection, the ductwork will be carefully examined for obvious tears or loose fittings.
Why is my HVAC unit uneven?
Uneven cooling is a result of the leaking air collecting in one area and other areas not being able to get conditioned air as a result. This can create a very uncomfortable home environment and strain on your HVAC unit. If left unaddressed, this can lower the lifespan of your unit.
Can ductwork cause dust?
Leaking ductworks can pull in built-up dust in your attic and basement and distribute it throughout your home. While dust itself isn’t necessarily dangerous, over time this problem can negatively affect the quality of the air and be harmful to those with allergies or respiratory issues.
What is the best way to seal a leak in a duct?
There are two primary methods for sealing leaks in air ducts: mastic and foil tape. Mastic is a puddy-like sealant that’s messy to work with, but many professionals prefer it. Foil tape is less messy and works when sealing small, easy-to-tape leaks.
Why is my attic duct system leaking?
If your home is dusty even when you clean often, dust from the attic could be entering the duct system through leaks. If you notice uneven heating and cooling in different areas of your house, this can also indicate leaky ducts.
Do all air leaks come from ductwork?
Not all air leaks come from your ductwork, so it’s important to take the proper steps to ensure that your entire home is airtight. However, you should look for air leaks specifically in your ductwork if you notice a couple of signs along with an increased energy bill.

Step 1 – Check
- Turn the thermostat fan switch to ON rather than AUTO. Proceed with your examination of the duct work, looking for leaks and loose connections by feeling around all the joints and connections. Flexible ducts can come unfastened or tear over time but you can repair them.
Step 2 – Loose Flex Connections
- Flexible duct reparation starts with loose flex connections. If it has fallen off entirely, remove the old Panduit strip. The Panduit strip is a plastic zip tie that keeps the inside portion of the flex tube in place. There might be one on the outer layer as well; remove it. Pull the outer layer and the insulation back, unearthing 8 to 12 inches of inner layer. Fit the inner layer into the boot connecti…
Step 3 – Ripped Flex
- If you discover torn flexible ducts, first clean them. It is easier to get a good seal on a clean surface, though it doesn’t have to be immaculate. Draw the rip together. Hold it in place using duct tape. Extend a piece of fab mesh over the seam and paint the fab using mastic sealant. Apply the mastic sealant generously and let it cure for about 10 minutes. You can do this in the opposing …
Step 4 – Wait and Test
- Wait before you test out the unit. Turn it on again and feel to see if you’ve solved your leaking air duct issue. If you feel nothing in the patched spots, you’ve successfully done the job.
Step 5- Sealing Heat Ducts
- Turn off the HVAC power to avoid bubbles in the caulk. Caulk the seams and joints of your duct work using caulk mastic. Use a putty knife to adequately cover the seams and joints. For areas you cannot get your caulk gun into, use foil tape; its acrylic adhesive will bond better than duct tape. Check the caulk tube to find out how long it needs to cure before you turn the power to you…