Repairing Guides

how to repair motorcycle fuel tank

by Wilbert Strosin Published 3 years ago Updated 2 years ago
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How to Fix a Motorcycle Fuel Tank?

  1. Empty the Fuel Tank. Before starting any work, you need to empty the fuel tank. ...
  2. Take off the Fuel Tank. To remove the tank, you need to unloosen the screw placed in the center of the fuel tank. ...
  3. Repair the Tank. Take off the fuel tank cap and let the air out. ...
  4. Seal the Tank. ...
  5. Return the Fuel Tank. ...

Part of a video titled DENTED MOTORCYCLE GAS TANK REPAIRED ... - YouTube
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So in the end you'd have to take it down to a body shop and have it painted at that point but withMoreSo in the end you'd have to take it down to a body shop and have it painted at that point but with the skill of a paintless dent repair technician. A highly skilled technician can repair.

Full Answer

How to fix a motorcycle fuel tank leak?

In order to repair a leaky motorcycle fuel tank it first has to be drained. Make sure you drain the fuel into a gasoline container. To remove the fuel you have to first remove the fuel line. Do this by squeezing the retaining clamp with a pair of pliers.

How do you remove a dent in a motorcycle gas tank?

The third theory to remove a dent in a motorcycle gas tank is by heating up that spot of the tank using a hair dryer or something similar and immediately spraying it with freeze spray. The idea is to have the extreme temperature change make the dent pop back into place. I have also tried using dent repair kits.

What to do if you spill gas on your motorcycle?

If any gas is spilled clean it up with a rag and cover the area with kitty litter in order to properly soak up the gas. Look under the motorcycle fuel tank for a bolt located in the center of the tank.

How much does it cost to repair a motorcycle gas tank?

It will likely cost around $200+ dollars to have a body shop repair the dents for you. They may have some special tools that can help get the dents out without needing to repaint the tank, but those methods usually aren’t 100% and there will still be some scratches and warps. The cost for a new motorcycle gas tank is usually around $150 -$200.

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How do you fix a hole in a motorcycle petrol tank?

0:223:14How To Solder Holes In Motorcycle Gas Tanks (2019) - YouTubeYouTubeStart of suggested clipEnd of suggested clipLike I said you'll need a strong soldering iron some flux of some kind I prefer the liquid kind butMoreLike I said you'll need a strong soldering iron some flux of some kind I prefer the liquid kind but this paste is all I had on hand and of course you'll need some solder.

Can you fix a hole in a fuel tank?

Unless the gas tank has already been removed from the vehicle, you can't repair it without getting underneath it. Most leaks are visible from the underside and can easily be patched up.

How do you fix a leaking motorcycle gas tank?

0:3436:22Motorcycle gas tank leak repair Tip - YouTubeYouTubeStart of suggested clipEnd of suggested clipObviously the majority of people who encounter this problem do the lining of the gas tank. Then thatMoreObviously the majority of people who encounter this problem do the lining of the gas tank. Then that is basically they clean it out and pour a specific liner just made for that.

Can a plastic fuel tank be repaired?

The good news is that YES YOU CAN, repair a polypropylene gas tank.

What can I use to seal a hole in my gas tank?

To seal a plastic gas tank with epoxy glue, start by draining the tank and letting it dry. Then, sand the area around the hole or crack with coarse grit sandpaper, and clean it with a cloth soaked in rubbing alcohol. Next, mix the epoxy glue, apply it over the opening, and press a fiberglass patch over the epoxy.

How do I fix a hole in my tank?

0:505:42How to repair a hole in a metal tank - no welding | Tech-Bond - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe will use our tech s patch s stands for safety the tech s patch is a specially treated siliconeMoreWe will use our tech s patch s stands for safety the tech s patch is a specially treated silicone patch that provides a quick easy and permanent solution whenever a tank is punctured.

Can a motorcycle fuel tank be repaired?

0:412:54DENTED MOTORCYCLE GAS TANK REPAIRED FLAWLESSLY WITH ...YouTubeStart of suggested clipEnd of suggested clipSo in the end you'd have to take it down to a body shop and have it painted at that point but withMoreSo in the end you'd have to take it down to a body shop and have it painted at that point but with the skill of a paintless dent repair technician.

Will JB Weld work on a motorcycle gas tank?

0:106:02JB WELD On Hole In Gas Tank! Does JB Weld Work? - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn this one I'm gonna be fixing my 90 CC chainsaw pocket bikes horrible gas tank with some jb weldMoreIn this one I'm gonna be fixing my 90 CC chainsaw pocket bikes horrible gas tank with some jb weld here's the quick story on it the unthinkable.

Can you use JB Weld to repair a gas tank?

Supplies. JB Weld also makes a gas tank repair kit, which consists of a tube of epoxy putty, fiberglass cloth, sandpaper, and an applicator. This repair is the same as the SteelStik, but adds some additional strength with the fiberglass. This is best used in larger repairs or on a tank with multiple pinhole leaks.

How do you fix a leak in a plastic tank?

Apply Epoxy/ Putty to Stop Leakage from a Plastic Water Tank You will need to make sure that you have both parts of the epoxy/putty mix before applying. Simply apply some epoxy around the crack where there's leakage inside your water tank until it has been completely covered up with this material.

How do you fix a crack in a plastic tank?

1:2312:09Polyethylene Water Tank Repair – Crack - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd then I have an iron. And I'll show the iron in a minute or a polyethylene welding kit I thinkMoreAnd then I have an iron. And I'll show the iron in a minute or a polyethylene welding kit I think they call it it's pretty much an iron that's going to go ahead and melt some plastic.

Can you weld a plastic gas tank?

0:268:10Field Hack - Plastic Welding Repairing a Gas Tank - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou can repair plastic seams plastic cracks in a in a tank.MoreYou can repair plastic seams plastic cracks in a in a tank.

How much does it cost to fix a hole in a gas tank?

Depending on the cause of the gas leak, it can cost you as low as $150 up to $1,500 to fix your car's gas leak. There are two main causes of gas leaks in cars: corrosion of the gas tank or a puncture of the gas tank. A corroded gas tank might be easier to fix.

Can you JB weld a gas tank?

0:106:02JB WELD On Hole In Gas Tank! Does JB Weld Work? - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn this one I'm gonna be fixing my 90 CC chainsaw pocket bikes horrible gas tank with some jb weldMoreIn this one I'm gonna be fixing my 90 CC chainsaw pocket bikes horrible gas tank with some jb weld here's the quick story on it the unthinkable. Happened when I was testing and 2o cartridges with this

Does gas eat through JB Weld?

Is J-B Weld resistant to water and/or gasoline? When fully cured, J-B Weld is completely resistant to water, gasoline, and about every other petroleum product or automotive chemical.

How much does it cost to fix a leaking gas tank?

Gas Tank Replacement Cost If damage to your gas tank has caused a leak, and you want to replace the gas tank it will likely cost you between $1,300 and $1,400. Gas tanks themselves cost around $1,000, but that will depend somewhat on the make and model of your car.

What is a motorcycle gas tank made of?

The gas tank on a motorcycle is made up of relatively thin pieces of steel or aluminum that can be dented, punctured, and rusted with ease. Even imperfections in the manufacturing process or how the tank was designed can cause problems for you and leaks are one of these problems. That’s what this article will focus on.

How to remove fuel line from gas tank?

Once the gas tank is bone dry remove the fuel line by squeezing the retaining clamp with a small pair of pliers. Sometimes these clamps can be in tricky places so we recommend needle-nose pliers. Once you depress the clamp carefully pull the fuel line off the nipple of the gas tank. Take your time and ease the fuel line off.

How to get rust off of a gas tank?

Shake and rotate the tank to ensure that the ball bearings etc. make contact with each part of the tank’s inner surface. This knocks the rust away and creates small scratches for the epoxy to cling to. It really varies to the length of time that you need to do this. Some jobs are simply tougher than others. Now drain the gas tank and let it dry as previously done.

How long does it take for epoxy to cure on a bike?

Place a piece of cling wrap over the fill hole, ensure that it's secured, and begin sloshing the epoxy around. Allow to cure for at least 24 hours before putting the gas tank back on the bike and filling it with gas.

How to clean up gas spill?

Drain the gas tank into a safe-disposal fuel container and be sure to clean up any excess gas that may spill over. It's always good to cover a spill with something that will absorb the gas such as kitty litter. Seriously, it works. The trick is to g enerously spread the odor-absorbing cat litter over the still wet pool of gasoline. Quickness is key.

Where is the gas tank bolt on a motorcycle?

Take a good glance underneath your gas tank for the mounting bolt. It's usually located in the bottom center portion around the front of the seat. Access to this is tricky on some bikes and you may need to remove the seat in order to access it. It's best to refer to your motorcycle owner's manual if you're feeling unsure.

Can you mix epoxy in a gas tank?

You’re going to need to mix a gas tank epoxy according to the directions of whichever one you purchased. There are a ton of options out there but brands like Caswell and KBS Coatings are always a surefire purchase. Once you have the epoxy solution mixed you can pour it into the gas tank.

How much does it cost to fix a motorcycle gas tank?

Every motorcycle tank I have repaired myself has been done for less than $100 for all the equipment.

How to repair a dent in a motorcycle tank?

It’s important to remember that no matter how you attempt to repair a dent in a tank, you will need to completely remove the tank from the motorcycle and empty the gas inside. Once you drain the gas, poor some rubbing alcohol inside the tank and keep the cap open to let the residual gas evaporate. Rubbing alcohol is soluble with gasoline so it will ...

How to get dust off a tank after sanding?

When it dries, you can use Bondo or whatever body filler you decide on and start filling in the dent using the scraper.

How to sand a fish tank?

After priming the entire tank and you have waited for it to dry, you’ll need to wet sand the entire tank using water and 400 grit sand paper. This ensures any rough particles are sanded off and make the tank extremely smooth which will give it an incredible shine when you’re done.

How to sand down body filler?

Wait for the body filler to dry according to the directions. Sanding it too early could mean sanding off big clumps at a time. Use the sanding block (not your hands) to sand down the body filler until it’s smooth. Start with the 80 grit sand paper and work your way up to using 400 grit.

How to repair a dent in a car?

There are several methods out there that can help repair a dent that you’ve probably heard about. The first method is using some type of air bag to pop out the dent.

How thick should body filler be?

As I had mentioned earlier, body filler should not be used thicker than 1/4 of an inch deep. Anything more than that can cause waves and ultimately chip off altogether. You should never use body filler on deep dents. So what do you do about those deep dents?

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