Repairing Guides

how to repair oil drain plug

by Muriel Fahey Published 3 years ago Updated 2 years ago
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Part of a video titled DIY | STRIPPED ENGINE OIL PAN BEST FIX! - YouTube
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The most solid way to fix a strip oil pen is to buy the thread tap kit this usually runs anywhereMoreThe most solid way to fix a strip oil pen is to buy the thread tap kit this usually runs anywhere from fifty to a hundred dollars. And it will fix it permanently.

What do I do if my oil drain plug is stripped?

How to Remove a Stripped Oil Drain PlugGet a New Drain Plug. Before you get started, it's always best to ensure you have the necessary equipment to complete the jobs. ... Use Vice Grip Pliers. ... Unscrew It. ... Get a Drain Plug Repair Kit. ... Eliminate Damaged Threads. ... Tap Out New Threads. ... Flush Oil Pan. ... Install New Plug.More items...•

Can you helicoil a oil drain plug?

What to do when the threads in the aluminum casting start getting stripped by years of drain plug removal? Install a Helicoil Sav-A-Thread insert! It's for a stripped spark plug hole, but works just as well as a new oil drain plug hole!

Will a stripped oil drain plug leak?

A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran.

How do you fix an oil drain?

What to Do if You Pour Oil Down the Drain?Pour Hot Water Down the Drain. Start of by boiling a kettle of water on your stove. ... Pour a Mixture of Vinegar and Baking Soda Down the Clogged Drain. Take half a cup of baking soda and pour it down the drainage. ... Use a Snake Down the Drain (If It's Super Clogged)

Which is better helicoil or Time-Sert?

After doing a bit of research it sure seems to me that the Time-Sert is the clear choice for a more full-proof 'permanent" fix. The only advantage to a Helicoil I found, is that it is cheaper. Being in the industry for a little while I have seen time and time again, that cheaper is never better.

How do you fix a stripped aluminum thread?

3:167:33Quickly Fix a Stripped Aluminum Bolt hole copper wire trick sixtyfivefordYouTubeStart of suggested clipEnd of suggested clipTake some out bend. This over a couple times throwing. It along we just need it to we just need someMoreTake some out bend. This over a couple times throwing. It along we just need it to we just need some strands to go down in there put a couple strands down in there. You.

Can you put Teflon tape on oil drain plug?

0:205:58Should you use PTFE Tape for your Car Oil Drain Plug ? Let's test.YouTubeStart of suggested clipEnd of suggested clipOf people says that is perfectly fine they have used PTFE tape on their drain plugs all their livesMoreOf people says that is perfectly fine they have used PTFE tape on their drain plugs all their lives and they had never experienced any problems with their engine.

Can I use silicone on oil drain plug?

Tom: Silicone is oil-resistant, but eventually it's going to break down and fail. And when it does, the drain plug is going to fall out. And if it happens to fall out while you're driving, it's good-bye, motor.

Can you over tighten oil drain plug?

If you over-tighten the drain plug, you can strip the threads. And while it's harder to do, you can damage the rubber gasket atop the oil filter if you really overtighten it. Most likely, though, it's just going to make it really difficult for the next guy to remove the plug and filter.

Can you Rethread an oil pan?

Lisle Oil Pan Plug Rethread Kit works on soft steel and aluminum oil pans with 1/2 in., 12 mm, and 14 mm threads. The tapping tool ensures the new thread is perpendicular to the gasket surface to prevent any leakages. Kit includes a piloted drill, spring-loaded tapping tool and 5 magnetic drain plugs.

Why is my oil plug leaking?

A worn out thread, misaligned threads, or a loose oil drain plug can be a common oil leak cause. It is easy to spot as there would be fresh oil around the plug, and on the side of it where it drips down. The Oil Filler CapOil doesn't just drip down.

How much does it cost to replace oil drain plug?

How Much Does an Oil Drain Plug Replacement Cost? The cost of an aftermarket oil drain plug can range between $5 and $75. Pricing depends on various factors, such as material, type, color or finish, brand, warranty, and set inclusions. Labor can cost you an extra $70 to $100, depending on the rates in your area.

How do you fix a stripped oil drain plug on an ATV?

0:0510:21HOW-TO Repair Stripped Oil Drain Plug Threads - Video - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt's actually an aluminum case. And you can say would be quite a big job to replace the case or you'MoreIt's actually an aluminum case. And you can say would be quite a big job to replace the case or you're way better off to fix it like I'm going to do today.

What is a time SERT thread repair?

Time-Sert is a thread repair system that uses a thin-walled solid bushing insert made out of carbon or stainless steel. The unique style of this insert allows for easy installation, using a flanged top for positive placement in the tapped hole and is self-locking.

How do you fix a helicoil thread?

3:255:17How to Use & Install Helicoil Thread Inserts | Fasteners 101 - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd you have to apply pressure as you do it it should be down just about 2 turns from the top. AndMoreAnd you have to apply pressure as you do it it should be down just about 2 turns from the top. And that's what it is ok. So there it is. And once they're in there. It's hard to back it off.

How to keep a piggyback from rusting?

Apply Anti-Seize to the center part (the Piggyback) and thread it into place. The Anti-Seize will keep the metal from rusting or locking so tightly that it can't be removed for an oil change. When you go for an oil change, make sure they are familiar with the oil drain plug you have inserted.

Do you need to remove the piggyback center bolt for an oil change?

They need to know that only the Piggyback Center Bolt is removed for an oil change. If they attempt to remove the whole plug you will, with certainty, need a new oil pan! Anti-Seize should be applied to the Piggyback Center Bolt after every oil change before it is threaded back into the drain plug.

Does the Dodge Intrepid have an oil pan drain plug?

An auto mechanic friend suggested a Self Threading Oil Pan Drain Plug. We discovered that the Dodge Intrepid does not have a standard oil pan plug size. Even knowing the year, make, and model does not clear that up.

How do I retap a hole in a drain plug?

To retap a hole properly, you really need to drill out the old threads and use a tap that cuts deep enough into the metal to make real threads. An oversize drain plug simply doesn’t cut deep enough threads. It’s a temporary fix.

What is an oversize drain plug?

An oversize drain plug is a combination drain plug and tap that cuts new threads into your existing oil pan. You simply start the new plug into the old thread and tighten. The tapered end literally. cuts new threads into the oil pan and the upper portion of the bolt seals against the pan.

Why won't my bolt head seal?

To work properly, the oversized drain plug must be perfectly square to the stripped opening. If it’s not, the new bolt head won’t sit flush with your oil pan and it won’t seal. 2. It cuts shallow threads.

Can you use helicoil to replace oil pan drain plugs?

You drill the stripped threads out, tap threads into the new hole, then thread in the heli-coil. This method works for most applications. But it isn’t the best solution for oil drain plugs. Here’s why.

Can you use rubber oil drain plugs for long term?

Yeah, they’ll get you out of a jamb. Never count on a rubber plug for the long term. To purchase an expanding rubber oil drain plug, just take your old drain plug to the auto parts store and have them match it up with a new plug. OR, refer to this oil drain plug size chart.

Can oil leaks cause a car to run dry?

Things to keep in mind. An oil leak from the drain plug can cause your engine to run dry. That will destroy your engine. If do a cheap fix, you risk destroying your engine. Do it right or don’t do it at all. ©, 2019 Rick Muscoplat. Posted on March 10, 2019 by Rick Muscoplat.

Does Alldatadiy use factory diagrams?

Alldatadiy.com, on the other hand, uses the factory diagrams. So you have to refer to the factory legends to learn the identification symbols and then refer back to circuit diagrams to find the splice and ground locations.

How to determine the diameter of an oil pan drain plug?

This is determined by the tightest fit that the gauge can move up and down the plug. Now find out the thread count with the thread pitch gauge. Once you have determined the measurements of the diameter and the thread count use the information to determine the correct rethreader die.

How to rethread oil pan?

Put the rethreader at the top of the shaft of the oil pan drain plug. Get the ratchet and corresponding socket for the rethreader and make the rethreader go to work by turning it clockwise. Apply some lubricant spray while you’re doing this. When you reach the end of the shaft, remove the rethreader counterclockwise.

Can you replace an oil pan drain plug in 2021?

Written by Doityourself Staff. on Mar 13, 2021. Since an oil pan drain plug is removed and placed back in during every oil change, it is understandable that it will eventually wear out and need replacement. Replacing the oil pan drain plug is more advisable than repairing it, since the plug is relatively cheap and should function better.

How to remove stripped threads from drain plug?

Drain Plug With Stripped Threads. A drain plug with stripped threads can often be removed simply by rotating it in a counterclockwise fashion, with a wrench or socket. However, it might be necessary to provide a slight amount of outward force on the plug itself, in order to get any remaining threads to engage.

What is a stripped drain plug?

The second condition often described as a “stripped drain plug” actually refers to the rounding-off of a drain plug’s hexagonal head. This prevents a wrench or socket from being properly applied to a drain plug during removal. rounded off head. As a result, one is unable to drain the old oil from an engine’s crankcase.

What does it mean when an oil pan drain plug is stripped?

These issues differ from one another in context, as well as possible means of repair. The first of these conditions involves damage to the threads of an oil pan’s drain hole. This damage prevents a drain plug (or oil pan bolt) ...

How long does it take to change oil in a stripped drain plug?

Luckily, changing a vehicle’s oil is typically a straightforward affair that generally takes no longer than 30-minutes to complete.

How many turns does a tap turn in a pan?

In most cases, a tap of this nature will be rotated several turns in a clockwise fashion, before being rotated 1-2 turns in the opposite direction. This process will be repeated until the tap has passed through the full depth of the oil pan’s drain hole.

Can a stripped drain plug cause oil loss?

Furthermore, a stripped drain plug can lead to oil loss, if the plug is unable to be properly tightened. This leaking oil can often be seen on the underside of an engine’s oil pan. In such cases, a proper repair will be necessary to prevent extensive oil loss and eventual engine damage.

Can an oil change cause a drain plug to be rounded?

On occasion, however, an oil change can present unforeseen difficulties. Perhaps the most significant of these difficulties are those that arise from a stripped (or rounded) drain plug. Since drain plug removal is essential to the completion of any oil change, such issues can bring even the best of efforts to a halt.

What is stripped oil pan drain plug?

Having a stripped oil pan drain plug is a very common problem on today’s vehicles. Cars and truck built in the 80s and 90s often had steel oil pans that were made of strong thick steel that rarely got stripped out. Today’s vehicles are usually built with aluminum oil pans.

Why is my oil pan drain plug not fitting?

A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. If you find yourself in this position you’ve got ...

Can aluminum bolts damage threads?

The downfall of aluminum is that it is much easier to damage threads as a similarly sized bolt will hold much less torque in aluminum. The most common places this happens in a motor is valve covers or intake manifolds bolting to aluminum heads or oil pan drain plugs threading into aluminum oil pans. A stripped oil pan drain plug can be especially ...

Which is better, aluminum or steel?

Aluminum is better at transferring heat than steel so it can help keep cool your engine oil as it sits in the sump waiting to take another trip around the engine. Aluminum is also lighter than steel so it can cut as much as a few pounds from an engine’s weight helping with handling and fuel efficiency.

Can you replace an oil pan in a Volkswagen Beetle?

Replacing the oil pan in some cars may be a simple job, as you can see as we replace the oil pan in a Volkswagen Beetle . In many cars, it is a very difficult job as you have to move exhaust pipes or even drop the subframe.

What happens if your oil pan is leaking?

Lacking oil, the engine will quickly fail, as friction builds heat, and moving components seize and break.

Can a stripped oil drain plug cause engine failure?

A stripped oil drain plug can lead to major engine failure, so take a moment to learn about the best practices for avoiding it and what your options are for repair if it’s too late.

Can oil drain plugs be stripped?

A stripped oil drain plug can lead to major engine failure, so take a moment to learn about the best practices for avoiding it ...

Who is Blair Lampe?

Blair Lampe is a New York-based professional mechanic, blogger, theater technician, and speechwriter. In her downtime she enjoys backpacking wherever her boots will carry her, rock climbing, experimental theatre, a crisp rosé , and showering love on her 2001 Sierra truck.

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Stripped Oil Pan Drain Plug Threads

Does A Rubber Oil Pan Drain Plug Work?

The Self-Threading Metal Oil Pan Drain Plug

  • An auto mechanic friend suggested a self-threading oil pan drain plug. We discovered that the Dodge Intrepid does not have a standard oil pan plug size. Even knowing the year, make, and model does not clear that up. So, we bought a few different sizes of self-tapping metal plugs. It took a little experimentation to find the right size. We finally ended up inserting an oversized (OS…
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The Solution!

  • It was then suggested we get a self-threading tapered piggyback oil pan drain plug and some JB Weld to cold weld it in place. This turned out to be a great idea, an easy process and hopefully a final solution to the problem.
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The Process

  1. Drain just about every drop of oil from the car. This can take a while.
  2. Jack the car up in the front, so it tilts away from where the oil pan drain is located. Any remaining oil will pool in the back of the pan, well away from the drain.
  3. Clean the drain plug opening thoroughly with brake cleaner or acetone and let the car sit in that position until the oil pan drain opening is perfectly dry.
  1. Drain just about every drop of oil from the car. This can take a while.
  2. Jack the car up in the front, so it tilts away from where the oil pan drain is located. Any remaining oil will pool in the back of the pan, well away from the drain.
  3. Clean the drain plug opening thoroughly with brake cleaner or acetone and let the car sit in that position until the oil pan drain opening is perfectly dry.
  4. Mix the JB Weld. Squeeze equal parts of the steel and hardener onto a paper plate and mix thoroughly.

Important Notes and Afterward

  1. It is very important to thread the oil pan drain plug straight in. Make sure it is not on an angle before you start threading it in. Tighten it with a wrench.
  2. Let the JB Weld dry overnight (approx.15 hours).
  3. Apply Anti-Seize to the center part (the piggyback) and thread it into place. The Anti-Seize will keep the metal from rusting or locking so tightly that it can't be removed for an oil change.
  1. It is very important to thread the oil pan drain plug straight in. Make sure it is not on an angle before you start threading it in. Tighten it with a wrench.
  2. Let the JB Weld dry overnight (approx.15 hours).
  3. Apply Anti-Seize to the center part (the piggyback) and thread it into place. The Anti-Seize will keep the metal from rusting or locking so tightly that it can't be removed for an oil change.
  4. When you go for an oil change, make sure they are familiar with the oil drain plug you have inserted. They need to know that only the piggyback center bolt is removedfor an oil change. If they atte...

Update

  • The oil leak has not returned as of 04/3/2015! This article is accurate and true to the best of the author’s knowledge. Content is for informational or entertainment purposes only and does not substitute for personal counsel or professional advice in business, financial, legal, or technical matters.
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Questions & Answers

  • Question:where do you find the piggy-back drain plug? Answer:I believe we went to AutoZone. They can be found at most auto parts stores, or they can order it for you. Question:Did you get any metal shavings in the oil pan using this method? Answer:No I did not! Question:How much would a mechanic (not a dealer) charge for fixing this, because I know to replace the full pan would be …
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