Repairing Guides

how to repair old doors

by Carolyn Nolan Published 2 years ago Updated 1 year ago
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How to fix old doors.

  • First, remove the paint and other gunk from the joints .
  • Next, take a close look at the edge of the door. You should see a wedge, or sometimes a pair of wedges, that help hold the tenon in place.
  • You need to remove these wedges. You should be able to work them free by gently tugging at the open joint and then pushing it closed a couple times.
  • Next, work as much carpenter's glue as possible into the joint. Then put some glue on the new wedges and drive them into place. And then clamp the ...
  • Once the glue is dry, chisel the ends of the wedges so they're flush with the door .

Full Answer

How do you repair an antique door?

The most common repair that needs to be done on antique doors is usually patching old hinge gains and latch holes with a wood Dutchman. Here’s the easiest step-by-step process: Remove paint from the area you need to repair so that you’re dealing with only bare wood.

How do you repair a peeling wood door?

Here’s the easiest step-by-step process: Remove paint from the area you need to repair so that you’re dealing with only bare wood. Measure the repair area. Cut a block of wood that is slightly larger than the area you measured. Place the new block of wood over the area you need to repair and trace the outline on the surface of the door.

Can old doors be restored?

Here’s how you can easily restore old doors and make them functional again by repairing damaged areas and adding modern hardware. We recently updated the door hardware and even some of the doors in our home and it’s made an amazing difference.

How do you fix damaged door hinges?

Apply this same technique if you’re updating the hinges, too. Just cut out the damage and patch it with wood and wood filler. Do the same on the door frame.

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Can you repair an old door?

Here's how you can easily restore old doors and make them functional again by repairing damaged areas and adding modern hardware. We recently updated the door hardware and even some of the doors in our home and it's made an amazing difference. This project gave me the chance to save a few old doors, too.

How do you refurbish an old door?

1:256:17How to Restore an Antique Door | This Old House - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd uh with with the cheap fix they also had cheap molding. So new moldings that'll sit right downMoreAnd uh with with the cheap fix they also had cheap molding. So new moldings that'll sit right down on top of this hold it in so what goes into bringing a door like this back to its original beauty.

How do you repair damaged wooden doors?

2:035:32How to Fill and Repair a Damaged Hollow Core Door - YouTubeYouTubeStart of suggested clipEnd of suggested clipI'm going to mix up some wood filler two-part epoxy wood filler. A piece of perspex. And then usingMoreI'm going to mix up some wood filler two-part epoxy wood filler. A piece of perspex. And then using the decorators knife I'm going to start applying a very thin film of the filler to the. Door.

Can a wooden door be repaired?

If your door has been untreated and has gone rotten along the bottom or at the joints you may be able to repair it. However, if the area of rot is too large, you will need to replace the door. Using a sharp chisel, cut away all of the rotten wood.

How do you restore a 1930s door?

You need to purchase something that looks like an architrave and drill holes into it. After you have finished stripping your old door, sanding it down, staining it, and painting over it, then you can apply your architrave to the front of the door. It will help you restore internal 1930s doors or hanging doors.

How do you restore a weathered wood door?

How to Restore Your Old Wood Front DoorStep 1: Remove the Door From the Hinges and Lay Flat on a Pair of Sawhorses. ... Step 2: Remove All Door Hardware. ... Step 3: Sand Down the Door. ... Step 4: Remove All Traces of Sawdust & Apply Stain. ... Step 5: Apply Exterior (spar) Varnish. ... Step 6: Reinstall Hardware and Hang the Door.

How do you fix rotten wood without replacing it?

0:033:30How to Fix Rotted Wood with Epoxy | This Old House - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd uh the bottom of the mullion post was rotted so i cut out the rot i mixed up a two part epoxy.MoreAnd uh the bottom of the mullion post was rotted so i cut out the rot i mixed up a two part epoxy.

How do you repair peeling veneer doors?

2:347:07Easy Fix Peeling Veneer Old Door - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd then i used a self-tapping metal screws like for hvac just little short ones little three-MoreAnd then i used a self-tapping metal screws like for hvac just little short ones little three-eighths long ones to screw the veneer back and i could watch the glue ooze. Out let it set overnight.

How do you cover a damaged door?

0:001:36How to Patch a Hole in a Hollow Core Door - YouTubeYouTubeStart of suggested clipEnd of suggested clipNext insert a piece of crumpled paper into the opening. Then fill the hole with aerosol foamMoreNext insert a piece of crumpled paper into the opening. Then fill the hole with aerosol foam insulation use the low expansion type and press it in firmly.

Can I use wood filler on rotted wood?

Rotting wood can be repaired by first removing any rot from the original board or beam of wood. Once that has been done, you can fill the area with a wood-patch or polyester filler. This material will fill the area and harden to provide strength and durability.

How do you apply wood filler to a door?

0:201:29How to Repair Doors With Wood Putty : Flooring Projects - YouTubeYouTubeStart of suggested clipEnd of suggested clipPut it right into the hole and squeeze. It down in there as it starts to ease out the sides justMorePut it right into the hole and squeeze. It down in there as it starts to ease out the sides just kind of run it around in some circles.

How do you fill holes in wooden doors?

1:504:21How to Fix a Hole in a Hollow Door - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd to fill in the hole I'm gonna be using some low rise expanding foam this stuff goes a long ways.MoreAnd to fill in the hole I'm gonna be using some low rise expanding foam this stuff goes a long ways. So all you need is a small bit in the hole.

How do you sand and repaint a door?

0:524:00Painting a door - step by step - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd cracks allow the knot seal and filling to dry sand and wipe with a microfiber cloth and fill oneMoreAnd cracks allow the knot seal and filling to dry sand and wipe with a microfiber cloth and fill one more time.

How do you paint old wood doors?

0:0813:25How to Repaint and Update Old Doors - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou can either remove it at the wall a door or just take out the hinge.MoreYou can either remove it at the wall a door or just take out the hinge.

How do you sand down old doors?

0:045:58How to... Sand and Paint an Interior Door - YouTubeYouTubeStart of suggested clipEnd of suggested clipTonight I'm going to show you how to Sunday this door correctly and so what I've got here is aMoreTonight I'm going to show you how to Sunday this door correctly and so what I've got here is a reasonably coarse sandpaper 80 grit it is and this is just rough enough to remove any kind of runs or

How do I paint my old house door?

8:1124:30ASK This Old House | Paint Door, Wood Joints (S16 E21 ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt's really dry it's time for to put the second coat. On once the second coat is dry we'll reattachMoreIt's really dry it's time for to put the second coat. On once the second coat is dry we'll reattach the hardware. And hang the door. Back. All right what do you think it looks terrific i love it.

Restore Old Doors

Over the years we replaced a few doors on the main floor with off-the-shelf, 6-panel doors and we had a few old, flat slab doors remaining that needed to be swapped out as well. Most of the doors downstairs are from a 20-30 year old renovation so they were ugly, boring and of poor-quality. They had to go.

Remove the Old Hardware

To get started on the restoration of this old door we need to remove the old lockset. This one came out pretty easy but as you can see, I had break away layers of paint and wrestle a couple stripped screws out. It’s okay to pry some of the stripped screws out like a nail, we’re going to patch that all up in the process.

Remove the Heavily Damaged Areas

Next we’re going to identify and mark the damaged area that needs to be removed. The key to this step is staying parallel and square with the existing edges. This will make it easier to create our patch later. Using an oscillating saw, remove the damaged area.

Drill Bore Holes

In order to fit a new, modern style knob set into this door we need to layout the position of the new lock and cut a new main bore hole and make any adjustments to latch hole. Using a door lock installation jig a great idea here to save time and ensure accuracy.

Make a Patch

Now, it’s time to measure and cut our wood patch. I used a piece of pine cut from a regular 2×4 because pine is easy to work with. The downside with pine is that it’s soft and may damage again easily but with a patch this small and a quality paint to cover it, I wasn’t too concerned.

Fill and Sand

Now we can finish the fit by adding wood filler to all the gaps around your patch. This is a good time fill any other gaps, screw holes or cracks on other areas of the door like the one we saw above. Sand down any high spots around your patch and rough areas on the entire door.

Restore Old Doors

Restoring old doors creates so many great design opportunities and they are fun to hunt for, too. You can update the hardware like we did here or close up all the holes and install the door using sliding barn door hardware. You could even clean one up and just lean it against the wall as decor.

How to get a stile off a tenon?

After the glue sets, pry the wedge out with a claw hammer or nail puller. After removing any pegs and wedges, place a softwood block (shaped to avoid damaging the finished edge of the stile) against the inside of the stile, and gently tap it to push the stile off the tenons.

What to do if peg is tapered?

If the peg is tapered, strike it from the small end to avoid damaging surrounding wood, and always use a punch that’s smaller in diameter than the peg. If a peg is very stubborn, it may have been glued. Heat and moisture can soften animal glue, while modern glue might require drilling.

Why do doors have small gaps?

Over time, shrinkage in door components typically causes small gaps to appear in the joints. Some shrinkage is part of a door’s natural aging process as it “settles in,” and a narrow visible joint gap on the face of the door doesn’t always mean that a joint is significantly loose.

Why is my wood door rotting?

Problem: Wood Damage. Rot is often caused by water collecting at the bottom of panels in rail and mullion grooves. Other rot-prone areas are the exposed ends of door components, since end-grain cuts absorb water more quickly than surfaces parallel to the grain.

What does grain mean on a door?

The grain runs lengthwise in each frame member, which means that the frame contributes little to the door’s overall expansion, while the panels float freely in grooves, allowing them to expand and contract as necessary without distorting the door or altering its dimensions.

What is a six panel door?

Six-panel doors are common on Federal, Georgian, and Colonial Revival houses, such as this 1938 Colonial Revival on Cape Cod. (Photo: Brian Vanden Brink) Frame-and-panel (or rail-and-stile) doors became popular in the early 1700s due, at least in part, to the design’s clever solution for dealing with dimensional wood changes caused by fluctuating ...

When was the Old House Journal founded?

Founded in 1973, Old House Journal is the original authority when it comes to old-house restoration, traditional house styles, period kitchens, bath & kitchen restoration, DIY projects, gardens & landscaping, and more-- from Colonial and Victorian through Arts & Crafts and Mid-century Modern homes.

Repairing an Antique Door

An antique door is a unique problem, because it’s a small enough job that it seems fairly easy but important enough that you don’t want to mess up, since doors are so highly visible. The most common repair that needs to be done on antique doors is usually patching old hinge gains and latch holes with a wood Dutchman.

Refinishing an Antique Door

This can be quite a process to do correctly, so it’s probably worth your while to check the area and see if there’s a professional carpenter who can at least do some of the work for a reasonable rate.

Why do screws come loose?

Tightening the screws may work for the short term, but they often come loose again because the original hole is stripped. Rather than trying to repair the hole in the wood, replace one of the loose screws with a longer one. The intent is to drive the new screw beyond the existing jamb and into the trimmer stud behind.

What to do if a door doesn't latch?

Choose a flat metal file approximately the same width as the strike opening to make filing easier. If a door doesn’t latch, either the door or the frame has shifted, resulting in the misalignment of the strike plate and strike, or bolt. The quickest and easiest solution is to file the strike plate.

What happens if a door isn't sealed?

When a door isn’t sealed on all four edges, moisture can enter and swell it as much as 1/4 in. so it will no longer close. If your door isn’t well sealed, wait for the dry season to see if it will shrink back to a good fit. Then seal it with a good primer/paint or stain/varnish combo.

Is paint a hazardous material?

If your home was built before 1978, the paint may contain lead, a hazardous material. Either have it tested (contact your local health department for testing labs) or follow safe scraping and sanding techniques recommended by your local building department. Dispose of the waste according to local regulations.

How do I stain a door?

Stain the door by brushing stain onto the surface with a paintbrush and wiping off the excess with a rag. If you didn't strip the door finish, be sure the stain you're using matches the stain already on the door.

How do I remove a door finish?

Remove as much of the old finish as you can by scraping both sides of the door lightly with a pull scraper. If the finish doesn't come off easily, don't force the scraper, or you'll mar the door. If the door is an interior one, you may be able to restore it by staining over the old finish and applying a new finish.

How do I sand a wood door?

Sand the door down to the bare wood after you strip it. Use a palm sander and 100-grit sandpaper to get off any remaining old finish, then switch to 120-grit paper to smooth the wood. Finish off by hand-sanding with 150-grit sandpaper.

What to wear when using chemical stripper?

In addition, wear rubber gloves and safety glasses while using a chemical stripper. Writer Bio. Chris Deziel has a bachelor's degree in physics and a master's degree in humanities. Besides having an abiding interest in popular science, Deziel has been active in the building and home design trades since 1975.

Can you sand a door while it is hanging?

While it is possible to strip and sand a door while it is hanging, it's much easier -- and you'll do a better job -- if you take it down.

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