Repairing Guides

how to repair overcut electrical box

by Ms. Romaine Stroman Published 3 years ago Updated 2 years ago
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Insert Metal Repair Clips for electrical box repair

  • Watch out: risk of death by electrocution: Turn off electrical power and confirm that it is off at the electrical box to be worked-on
  • Remove the electrical receptacle, switch, or junction box cover
  • Remover the electrical device such as electrical receptacle or switch
  • Center the G-clip repair device in position over the proper screw mounting hole location and push it into place. ...
  • Push the device (receptacle or switch) back in position for fastening to the electrical box, taking care not to crimp, nick, damage or loosen any of the wires.
  • The clip is pressed into place as you start threading the replacement screw
  • Complete installing the screw that holds the receptacle or switch in place, replace any remaining screws and replace the device cover.
  • Restore electrical power and check that your circuit is functioning properly and safely.
  • Watch out: the G-clip manufacturer shared with us these additional warnings and installation advice for using that product: The G-Clip should never be used to ceiling mount a light fixture ...

Part of a video titled How To Repair Overcut Or Damaged Drywall Around ...
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Just use any type if you have any scrap drywall material lying around use that i like to use myMoreJust use any type if you have any scrap drywall material lying around use that i like to use my square. So i can get the nice straightest edges.

Full Answer

How to fix a broken outlet box screw hole?

Answer: To fix a broken outlet box screw hole I usually replace the electrical box with an old work plastic electrical box. However other options have come out that changes the fixing method in some cases. NOTE: Some links below go to applicable products on Amazon and EBay.

Is it possible to repair a broken electrical box?

However if the body of the electrical box is not actually broken, and if the problem is simply a stripped device mounting screw opening, you can avoid that effort. Approaches are provided for repairing a stripped or damaged screw receiver in a plastic electrical box are described here.

How do you fix a loose receptacle in a plastic box?

I recently had to deal with a loose receptacle inside a plastic electrical box. It turned out the screw holes in the box were stripped. To fix the problem, I slipped small zip ties into the stripped holes, which allowed me to tighten the screws until snug.

What happens if you over-stripe an electrical box?

A stripped screw or screw opening at an electrical box is more than annoying, it's unsafe as the device will not be mounted safely and securely to the wall, ceiling or other location. But if the problem is an over-stripped screw hole on the electrical box, we sure don't want to have to tear out the whole box: well we don't.

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How do you fix an overcut outlet?

0:005:50How to Repair Over-cut Electrical Outlet! - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo all we're going to need is some taping or all-purpose mud which i have right here good old airMoreSo all we're going to need is some taping or all-purpose mud which i have right here good old air drying. Stuff a four or a six inch knife.

How do you fix a cut out oversized electrical box?

0:019:06HOW TO REPAIR OVERCUT ELECTRICAL BOX (DRYWALL)YouTubeStart of suggested clipEnd of suggested clipSo under some circumstances. You could actually cut out the damaged drywall here and replace a chunkMoreSo under some circumstances. You could actually cut out the damaged drywall here and replace a chunk. And then just tape it like a little patch.

How do you fix a hole in an electrical box?

0:237:32How to repair holes around electrical box- Contractor tips and diy tricksYouTubeStart of suggested clipEnd of suggested clipYou just want to go back and forth until you get about an eighth of an inch of joint compound on theMoreYou just want to go back and forth until you get about an eighth of an inch of joint compound on the whole back then just peel it up. And stick it right around the outlet.

How do you fix a stripped plastic electrical box?

If the stripped problem is that the electrical box mounting hole for a receptacle, light fixture or other device has become stripped, you'll need to enlarge and tap the hole for the next size larger screw and tap threads for the new screw.

How do you fix an overcut electrical box in drywall?

1:418:15How To Repair Overcut Or Damaged Drywall Around Electrical Box OutletYouTubeStart of suggested clipEnd of suggested clipThe side of the drywall. You don't have to do all four sides just one side should be efficient. ButMoreThe side of the drywall. You don't have to do all four sides just one side should be efficient. But it actually just clips on like this. And you have you have to screw it on with the provided.

Can I cover an electrical box with drywall?

As long as there are no wires inside the box, you can cover it with drywall. If the box is still acting as a junction box, however, and wires are joined inside it, the electrical code mandates a removable cover.

What is a California patch?

0:182:15How To Repair a Drywall Hole Using the California Patch - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe no cladding patch is known in some areas as the California patch. It doesn't require a backing.MoreThe no cladding patch is known in some areas as the California patch. It doesn't require a backing. And it works great for holes approximately.

How do you cover up a hole in the wall with wires?

How to Hide Wires in a WallUse a stud finder to find a spot between two studs in the wall. Mark the wall where you want the upper and lower holes to go. ... Attach a drywall hole saw bit to a power drill. ... Insert the cord or cords through one of the hole covers. ... Insert the hole covers and push firmly into place.

How do you fix sheet rock?

1:073:09How to Repair Drywall - YouTubeYouTubeStart of suggested clipEnd of suggested clipCut out the area with a drywall. Saw apply joint compound to the back of the paper press into placeMoreCut out the area with a drywall. Saw apply joint compound to the back of the paper press into place and cover with a couple of coats of joint compound.

How do you Rethread an electrical back box?

2:486:43How to rethread an electrical back box - YouTubeYouTubeStart of suggested clipEnd of suggested clipDirection. But will then cause the new. Thread. You this importantly screw this in that you don'tMoreDirection. But will then cause the new. Thread. You this importantly screw this in that you don't wall the way to the back you don't actually want to touch the back of the back. Box.

How do you use G clips?

0:526:11G-Clip: Introducing The G-Clip - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut once the pressure is relieved the g clip returns to its original position. The more downwardMoreBut once the pressure is relieved the g clip returns to its original position. The more downward pressure applied the tighter the grip.

How to Fix A Stripped Electrical Outlet Or Switch Box Mounting Screw Or Screw Opening

1. ELECTRICAL BOX SCREW REPAIR 1. ELECTRICAL BOX STRIPPED SCREW REPAIR 2. ELECTRICAL BOX STRIPPED SCREW RECEIVER REPAIR 3. PLASTIC ELECTRICAL BOX S...

Stripped Electrical Box Screw: How to Replace Or Repair A Stripped Electrical Box, Switch Or Receptacle Screw

For the case you describe, if the problem is just the screw itself is stripped, simply purchase a replacement screw or a handful of them from your...

How to Fix A Stripped Receptacle Or Switch Box Mounting Screw Opening: Drill & Tap

If the stripped problem is that the electrical box mounting hole for a receptacle, light fixture or other device has become stripped, you'll need t...

How to Repair Damaged Screw Connectors in Plastic Electrical Boxes

Two approaches are provided for repairing a stripped or damaged screw receiver in a plastic electrical box: 1. Drill & tap electrical box repair: U...

Metal Box Mender Repairs For Stripped Screw Holes in Metal Electrical Boxes

In the U.K. inventor David Sexton provides his invention, "Metal Box Mender" a kit that "mends threadbare screw holes in electrical metal boxes wit...

Use A Speed Clip Or Sheet Metal Nut Or Clip For Stripped Electrical Box Screw Opening Repairs?

Watch out: Do not try using the little retainer that you find on the ear or back of an electrical receptacle or switch (photo at left) to substitut...

Using A Sheet Metal Screw Or Drywall Screw to Repair A Stripped Electrical Box Screw Or Screw Receiver

Watch out: OPINION: I do not recommend using a sheet metal screw to "fix" stripped electrical box screws or screw receivers even though it's tempti...

Ask A Question Or Search InspectAPedia

Questions & answers or comments about ways to replace an electrical outlet or switch mounting screw when threads are stripped on the screw or in th...

Fast fix for a common goof

An oversize drywall cutout around an electrical box can ruin the appearance of an otherwise perfect taping job. The best way to fix it is with drywall compound and joint tape.

Permanent repair

Bevel the edge of the drywall with a utility knife. Then fill in the gap with fast-setting joint compound.

Required Tools for this Project

Have the necessary tools for this DIY project lined up before you start—you’ll save time and frustration.

Required Materials for this Project

Avoid last-minute shopping trips by having all your materials ready ahead of time. Here’s a list.

What to do if your electrical box is stripped?

If the stripped problem is that the electrical box mounting hole for a receptacle, light fixture or other device has become stripped, you'll need to enlarge and tap the hole for the next size larger screw and tap threads for the new screw.

What is the color of plastic electrical boxes?

Plastic electrical boxes of a great range of sizes and applications are produced in several colors, most-often blue or gray, by a range of manufacturers including Carlon, or Lamson-Carlon, Thomas & Betts, and Uxcell (blue plastic) and by Cantex or Taymac, or Sigma Electric, Ogmar, Nineleaf, Greenfield, LeMotech, Altelix, BestTong, AWclub, or even Carlon who produce gray plastic boxes.

What is extra length screw?

Extra-length screws are available and are typically needed when you are installing a box extender, for example to accommodate installing a switch or electrical receptacle through tile or through a kitchen counter back splash board.

What is the blue plastic box on the ceiling?

The blue plastic box at below left is a new-work electrical box with nails intended for driving into a wall stud or ceiling joist, while at below right is an old work electrical box intended for retrofit box installation through a drywall or plaster ceiling or wall.

How to drill out 6/32 screw?

2. Use a thread tapping bit and T-wrench (shown above) to hand-turn the bit in the drilled opening to cut threads that will accept an 8/32 screw.

When was the support clip invented?

Since Larry Mears patented a support clip intended for supporting electrical fixtures in a junction box in 1987, [1] it may indeed also be possible to purchase a spring-metal clip-on adapter that slips over the stripped ear through which the original hole passed. We're looking for a retail outlet and accepted use of the Mears clip, and similar or related devices have been patented by Union Insulating Company and by TRW, Inc.

Can you replace an electrical box?

Replacing an electrical box entirely can be difficult as you'll need to turn off electrical power, remove the device (s) from the box, loosen any strain reliefs or clips holding the wires to the box, remove the box from the wires without damaging the wire insulation, and then install a new-old-work electrical box designed for retrofit application.

Where do I fold wires for an outlet box?

I folded the wires into the back of the old work outlet box and trimmed back the pigtails for the new receptacle to be installed.

What screwdriver do I use to pry out a wall outlet?

I usually use a large old flat head screwdriver to pry outlet boxes away from the wall stud. They tend to pop out easily.

Why put electrical tape around the outer jacket of the cable in the wall?

I put some electrical tape around the outer jacket of the cable in the wall because the wire clamps in the box would be pushing against the wires.

Why are the ears on a GFCI cut off?

The ears on the GFCI electrical receptacle have been cut off so that the receptacle fits nicely into the notch on the old work outlet box.

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