Repairing Guides

how to repair plastic fairings

by Stacy Hahn Published 3 years ago Updated 2 years ago
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Repair the missing pieces on fairings

  1. On the front side of the missing area
  2. Sprinkle a layer of powder onto the tape and the repair area
  3. On the back side of the missing area
  4. Measure the correct size for the missing area
  5. After sanding, you may find some low spots that need to be filled
  6. Prime and paint. Buy the PlastiFix to repair your fairing now and have a try on your original fairing before ending up buying a complete new fairing.

Part of a video titled Repair cracked and broken motorcycle fairing with PlastiFix
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Allow plastics to cure fully. Before working on the opposite side use a rotary tool with a teardrop-MoreAllow plastics to cure fully. Before working on the opposite side use a rotary tool with a teardrop-shaped cutting bit and grind away about halfway through the plastic along the crack.

Full Answer

Can a fairing be repaired on a motorcycle?

Because motorcycle fairing repair could be daunting for those who have not done it before we have created a simple to follow step by step guide to bumper repair, the same process applies for fairing repairs. The large TTP90 Bodyshop Plastic Repair Kit comprises of everything a professional bodyshop repairer would need.

How do you use plastifix on fairings?

Apply aluminum body tape to the backside and use a body spreader to get a good seal of the tape to the plastic fairing. Use a body spreader to help put a small bend on the edge of the tape. This will help keep the PlastiFix contained. Sprinkle a layer of the PlastiFix powder onto the tape and the repair area.

Can ttp90 be used to repair fairings?

Because TTP90 will repair almost all plastics it is not restricted to fairing repairs. The motorbike belly pan can often get damaged. The TTP90 plastic repair kit will easily repair a cracked or broken belly pan. Use the same simple step by step instructions for repairing a bumper.

What type of plastic is used for fairings?

One product for flexible plastics, one for semi flexible plastics, and one for rigid plastics. Few people when doing a fairing repair can identify the difference between plastic types. For this reason TTP developed a product which will work on all plastics.

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What type of plastic is used on motorcycle fairings?

Acrylonitrile butadiene styrene (ABS) plastic is commonly used in original equipment sport bikes and certain aftermarket fairing manufacturers due to its strong, flexible and light weight properties.

Can you repair motorcycle plastics?

This is actually a 2-part epoxy putty that's made specifically for plastic repairs. Mix the 2 parts together and apply a small amount to the inside edges of 2 cracked ABS pieces with a small brush, then press the pieces together.

Can you plastic weld motorcycle fairings?

0:019:08Repairing Motorbike Panels: Plastic Welding - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd one of the devices he sells is our welding torch to do plastic welding. Because the inevitableMoreAnd one of the devices he sells is our welding torch to do plastic welding. Because the inevitable just might happen just might fall off your sides done with you lovely pride.

How do you repair paint motorcycle fairings?

3:318:57How To Paint Motorcycle Fairings (Tutorial) - YouTubeYouTubeStart of suggested clipEnd of suggested clipMake sure there's no dust in those has a second you start painting. It's it's over the dust willMoreMake sure there's no dust in those has a second you start painting. It's it's over the dust will blow out of the holes. And cover it and be all over your paintwork.

Can you repair plastic motorcycle fairings?

Epoxy is a great thing to have on hand for a number of different motorcycle fixes. You can: Repair or reinforce a plastic fairing boss. A boss is the plastic piece that holds the threaded inserts in your fairing.

How much does it cost to fix motorcycle fairings?

Generally speaking, the prices of OEM fairings kits range from $600 up to $1,500. In most cases, only a single-side fairing for a sportbike will cost you about $300-$500. Nose cowls or tail fairings can also cost about $350-$600. This means that the price of larger OEM fairing is about $300-$600 each!

How do you weld plastic together?

1:262:33How to Weld Plastic Instructional Video - Trimfix Australia - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt's a good idea to make a quick tack weld just to hold the plastics together whilst you conductMoreIt's a good idea to make a quick tack weld just to hold the plastics together whilst you conduct your actual work.

Do plastic welders work?

As stated, plastic welding can be very strong and durable if done correctly, but a lot of factors will affect its durability, from material to the experience of the welder. Poor or incorrect welding procedure is often to blame for a drop-in durability expectations.

How do you weld cracked plastic?

10:3016:08How to Easily Fix Cracks by Plastic Welding! - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou want to gently just move along the crack. And just speed that plastic right into the rod. AndMoreYou want to gently just move along the crack. And just speed that plastic right into the rod. And it's gonna go in so nice and so smooth. And it's going to create amazing bond throughout the plastic.

What is the best paint to use on plastic?

Best Overall: Krylon Fusion All-In-One Spray Paint Because it also protects against rust, it can be your MVP when painting plastic furniture or other objects that have metal components.

How do you prepare plastic fairings for painting?

Apply a coat of primer to the fairings and allow it to dry. Spray it in even strokes without stopping in a particular spot in order to avoid leaving patches. Finally, give the primer about 3-6 hours to completely dry. Be sure to use plastic primer for your fairings. You can buy aerosol primer at any paint supply store.

What type of spray paint is best for plastic?

5 Best Spray Paint For Plastic ReviewsKrylon Spray paint. This is the first product that we have added on our list of the best spray paint for plastic. ... Rust-Oleum Spray Paint. ... Colorbond 1970 BMW Plastic Refinisher Spray Paint. ... Dupli-Color Spray Paint. ... Plasti Dip Spray Paint.

How do you refurbish motorcycle plastic?

1:049:34How to Restore Faded Plastic Motorcycle Fenders (For free)YouTubeStart of suggested clipEnd of suggested clipWater will work if there's no alcohol available. And you'll also need a heat gun.MoreWater will work if there's no alcohol available. And you'll also need a heat gun.

How do you fix a cracked plastic motorcycle?

2:504:39Repair cracked and broken motorcycle fairing with PlastiFixYouTubeStart of suggested clipEnd of suggested clipApply a high build flexible primer surfacer and allow time for it to dry.MoreApply a high build flexible primer surfacer and allow time for it to dry.

How do you fix scratched motorcycle plastic?

0:123:24removing small scratches in motorbike plastics, cheaply and easily.YouTubeStart of suggested clipEnd of suggested clipGet some fine sandpaper. But not to fight others it doesn't do anything just get off all the grunge.MoreGet some fine sandpaper. But not to fight others it doesn't do anything just get off all the grunge.

How do you repair plastic motorcycle fenders?

2:285:40how to repair motorcycle plastic fairings with a product called plast-aidYouTubeStart of suggested clipEnd of suggested clipTogether. Because we're going to be casting in these holes. Obviously we're going to wait for someMoreTogether. Because we're going to be casting in these holes. Obviously we're going to wait for some of this to cure to help repair some of the other cracks. But what we're going to do is literally.

Why are fairings discarded?

Motorcycle fairings are often discarded because of small cracks in the motorbike fairing. Replacement fairings may not be available or they may be too expensive. We will recreate the missing piece on this side so that it matches the piece on the opposite side. Clean the damaged area.

How to reshape plastifix?

Use die grinders and sanders to reshape the plastifix to the proper shape. Tape a piece of paper to the undamaged piece and use a pencil or a crayon to get a rubbing of the shape. Cut the shape out of the paper and flip the paper over. This is the contour that we need to transfer to the damaged part.

How to keep Plastifix from running off of tape?

Use a body spreader to help put a small bend on the edge of the tape. This will help keep the PlastiFix contained. Sprinkle a layer of the PlastiFix powder onto the tape and the repair area. It may help to get the piece as horizontal as possible to keep the powder from running off of the area.

How to crack a plastifix?

Fill the PlastiFix. Squeeze two or three drops of liquid into the powder, then use the tip of the needle to stab the ball of liquid and powder. The hole of the needle is on the side of the needle, not at the tip. When you transfer the ball of liquid and powder to the crack, give the bottle another squeeze.

How to keep Plastifix from running off of tape?

This will help keep the PlastiFix contained. 2. Sprinkle a layer of powder onto the tape and the repair area . It helps to get the piece as horizontal as possible to keep the powder from running off of the area.

How to soften molding bar?

Drop the molding bar into boiling water. Or heat the water in a microwave, it takes just a few minutes. Allow enough time for the heat to soften the molding bar all the way through. Remove the molding bar from the boiling water and it will be liable for a short time.

How to apply a high build flexible primer?

Apply a high build flexible primer surface and allow time for it to dry. With 320 grit sandpaper, sand the primer until the entire part has a smooth finish that is ready for a topcoat. Apply the topcoat according to the paint manufacturer’s recommendation. That’s it and you’re done.

How to clean a soiled surface?

Clean the damaged area. Do your best to remove these contaminants by using the Super Clean, which is a mild solvent based cleaner. Use the clean cloth or paper towel to wipe the damaged area in one direction, in order to avoid re-contaminating the surface. 2.

Can you hook up fairings without tabs?

Repair the broken tabs on fairings. Your original motorcycle fairings are often discarded because of the broken tabs and bolt holes. You just can’t hook them on the bike frame without tabs. Well, by using the PlastiFix, you could copy an existing tab with the molding bar and recreate the missing tab there.

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