
Should I repair or replace my sash windows?
- Foggy windows with inside condensation
- Poor interior faux muntins/mullions
- Structural problems
- Major water leakage
How to repair damaged window sash cords?
Steps:
- Remove the screws holding the stop beads with a screwdriver.
- Remove the sash from the window opening.
- Remove the screws holding the doors to the weight pockets using a screwdriver.
- Take out the old weights and broken sash cords.
- Feed a cotton line down the pulley hole and into the weight pocket.
How to repair sash cords on wooden windows?
How To Replace a Broken Sash Cord
- Start by removing the trim around the window. Score the edges of the trim with a utility knife to loosen the paint, then gently pry off the trim. ...
- Remove the sash. The cord may be broken on only one side, but it’s best to replace both while you have the window open.
- Hold the cord to gently lower the weight, then cut and remove the visible sash cord.
How to replace and repair your casement window sash?
How to Repair Old Windows
- Overview. ...
- Fix a stripped crank handle. ...
- Replace a stubborn crank operator. ...
- Fix a sticking window. ...
- Replace a sagging hinge. ...
- Seal a drafty window: Weather stripping casement windows. ...
- Replace a fogged sash. ...
- Required Tools for this Project. ...
- Required Materials for this Project. ...

How much does it cost to replace window sash cords?
Window sash cord repair costs $35 if you do it yourself. Most homeowners pay between $10 and $60 for the materials. If you hire a pro, window sash cord repair costs $75 on average for the cost of materials and labor.
When fixing a broken sash cord do you remove first?
If you're replacing a lower sash cord, you'll have to take out your lower sash window. But if it's the upper sash cord, you'll need to remove the lower sash first and then the upper one.
How do you join a sash cord?
4:076:10How to Replace Window Sash Cords - Sash Weight to Cord - YouTubeYouTubeStart of suggested clipEnd of suggested clipBelow the mark I made and we're going to tie this into a knot. And we want the top of it not to beMoreBelow the mark I made and we're going to tie this into a knot. And we want the top of it not to be right that mark. So I tied a nice double knot on the end of the cord.
How are sash cords attached to the sash?
The sash cord operates on a pulley system attached to the inside of the window casing. Typically, the window will contain two sash cords, one on either side of the pane assembly. The cord is boxed within the window casing, so that the whole of the pulley and weight mechanism is hidden from view.
How do you replace a window cord?
1:115:31How to Repair Damaged Window Sash Cords | Ask This Old HouseYouTubeStart of suggested clipEnd of suggested clipGive that line a pull. But all right it's in there yeah it's in there but they're not connected.MoreGive that line a pull. But all right it's in there yeah it's in there but they're not connected.
How do you repair an Andersen window sash cord?
0:025:25How to replace an Andersen Window Balance - YouTubeYouTubeStart of suggested clipEnd of suggested clipSlide out the jam liner by bending it moving it toward the opening of the window now. This may be aMoreSlide out the jam liner by bending it moving it toward the opening of the window now. This may be a bit harder for some so be careful not to damage the jam liner or scratch the windowsill.
How do you measure the length of sash cord to replace a broken one?
Measure the distance from the bottom of the cord slot on the side of the sash to the bottom of the sash - see right. Mark the distance on the side stile measuring up from the bottom of the frame - see right. When the stage is reached to cut the cord, the final measurement will be taken from these marks.
How do you fix window sash Springs?
1:433:24Side-Load Single Hung Balance Spring Replacement - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe balance spring tightly. Put downward pressure on the bound spring. Until you can slide the topMoreThe balance spring tightly. Put downward pressure on the bound spring. Until you can slide the top of the balance ring under the takeout clip to reinstall the sash into the frame of the window raise.
How long should sash cords be?
The standard residential size of sash cord is ¼-inch diameter. To determine how long your sash cord needs to be, measure the height of the entire window opening from the sill area to the top of the jamb. Add 6 inches to this height to get the needed length.
What material is sash cord?
The most common materials are jute, cotton and nylon. We stock and source a range of diameters – each material and diameter provides different qualities and breaking strengths to ensure safe fitting or repair of the smallest window to the largest.
What is sash cord made of?
Our all-purpose sash cord is made of premium quality yarn with either a fiber or steel core that gives it additional strength and improved performance. Galvanized or stainless steel cable is used for the steel cores for added strength and durability.
How do you fix old windows that won't stay up?
Fixing a Window That Won't Stay UpTilt the window sash inward to roughly a 90-degree position.The sash should now release from the jambs.At the bottom of each side of the sash, you will see the pivot bars.Inspect both pivot bars for wear, damage, or twisting.If you find damage on a pivot bar, remove the part.More items...
How do you replace spring balance sash weights?
1:417:10How to Replace a Window Sash Spring Balancer | This Old HouseYouTubeStart of suggested clipEnd of suggested clipI can simply remove this lower half of the side jam by flexing it or bending it out of the open.MoreI can simply remove this lower half of the side jam by flexing it or bending it out of the open. Okay now I need to lower the window. So I can pull it out of the open. With the bottom sash removed.
What is a window sash replacement?
They're a way for owners of older homes to get the benefit of today's energy-efficient windows without ripping out existing trim and siding. The contractor pulls out the old sash and balance ropes, then fits the new frame into the opening. (The glass area will be somewhat smaller, to accommodate the replacement frame.)
What is sash rope?
noun. a cord for connecting a vertically sliding window sash with a counterweight.
What is a staff bead used for?
What is a staff bead used for? A staff bead is the internal bead that sits inside the inner frame of the sash box. Its main function is to hold sashes in place for a sash window.
How to remove a sash from a window?
Steps: Remove the screws holding the stop beads with a screwdriver. Remove the sash from the window opening. Remove the screws holding the doors to the weight pockets using a screwdriver. Take out the old weights and broken sash cords. Feed a cotton line down the pulley hole and into the weight pocket.
How to replace a door to the weight pocket?
Replace the door to the weight pocket using screwdriver and screws. Pull on the cotton line and lift the weight almost to the top of the jamb . Fish the line along the dado cut of the sash. Tie a knot where the line meets the hole in the sash. Put the knot in the hole and nail it into the sash using a hammer and nail.
How to reuse a cord on a sash?
If the cords are to be reused: prise out the pins attaching the cord to the sash and tie a knot in the cord, slowly allow it to rest at the pulley. Remove the sash.
How to fix a sash that is inoperable?
If the top sash is inoperable it is usually painted shut, but also check for nails or screws fixing it in place. Carefully slice along any paint joints with a sharp knife, and tap the sash gently until it is free, often tapping upwards on the sash horns works. Remove the cords & tie knots as you did with the bottom sash.
How does a box sash window work?
How does a sash window work? A box sash window operates by counterbalancing the weight of the sash against weights attached to a cord and passed over a pulley. These weights (usually cast iron, sometimes lead) travel up and down in a box, concealed within the window frame, hence the name Box Sash Windows.
Why is it important to have a sash that slides easily?
For sashes to slide easily, it is important that the weights and sash are equally balanced. Whilst the weights would have suited the original glass, glazing repairs may have used thicker, heavier glass which puts the system out of balance.
Why is the opening distance of a sash shorter?
This is due to the long weights required to balance wide glazed frames.
How to minimize disruption to paintwork?
Using a sharp knife carefully slice along any paint joint formed between the staff beads and the box frame, this will minimize disruption to the paintwork.
What happens if you put a weight on top of a window?
If there is no ‘wagtail’ dividing strip, between the weights, and the window is out of vertical ‘plumb’ alignment then it is possible that one weight can sit on top of the other during use, stopping the window from working. It may be necessary to cut a strip of hardboard or thin plastic sheet and pass it up between the weights and pulleys.
How to attach a sash cord?
Attaching the Sash Cord. Measure the length of the groove in the side of the sash and add about 5 inches to this length. While suspending the weight 4 or 5 inches above the sill level, hold the sash in the jamb at its highest position and mark the cord at the top of the sash with a pencil. Set the sash aside and cut the cord to length.
How to get a sash to not protrude?
Tuck the knot and cord into the side channel on the sash so it doesn't protrude and drive the nail into the sash using the same hole it came from. Use a phillips screwdriver or a nail set to sink the nail until it's tight. Slip the sash back into place and gently raise it into the open position.
How to keep cord from going through pulley?
Be careful not to let the end fly up and into the pulley hole. Tie a tight knot in the end and insert a long nail or screw through it to keep the cord from being pulled in through the pulley hole. Remove the old broken cord from the window sash. A nail is usually driven through a knot in the end of the cord and into the side.
How to fix a broken window?
Start the repair by removing the stop bead on one side of the window casing. Hold a broad chisel with the flat toward the jamb and drive it behind the bead at regular intervals to loosen the nails and pry it off. Remove the stop bead completely and pull the nails out. Set it aside.
How does a cast iron window work?
All these types of windows work in the same way, a cast iron weight is attached with a cord to both sides of each sash. The cord runs up to the top of the window jamb, through a pulley channel, and down to the weight inside the jamb. As the sash moves up and down the counterweight keeps it balanced and held in place.
What to do if a cord is broken?
If both cords are broken, remove the sash completely and set it aside while you string the counterweights. If only one cord is broken, pull the sash free from the casing and let the good counterweight hold it off to the side while you work.
How to get cord out of pulley?
Push one end of the cord through the top of the pulley opening and into the cavity. Roll the cord on the pulley wheel with your finger to push it into the cavity behind the jamb. Keep pushing cord through the pulley, letting it bunch up inside the jamb.
When fixing a broken sash cord do you remove first?
If you’re replacing a lower sash cord, you’ll have to take out your lower sash window. But if it’s the upper sash cord, you’ll need to remove the lower sash first and then the upper one.
How do you clean sash cords?
How do you clean wooden sash windows? Remove any built-up dirt with a brush or vacuum. For the inside, use a glass cleaner and a micro-fibre cloth. For the outside, use a soft cloth/sponge and a mild solution of soapy water. Pull both sashes down fully and clean the top half of the outer sash.
How much does it cost to repair a broken sash cord?
Window Sash Cord Repair Cost Window sash cord repair costs $35 if you do it yourself. Most homeowners pay between $10 and $60 for the materials. If you hire a pro, window sash cord repair costs $75 on average for the cost of materials and labor.
What is sash cord made out of?
Sash Cords were made of natural jute but they were sometimes waxed to help prevent rot.
What is a window sash cord?
The sash cord connects the weight to the sides of the window sashes through the pulley. Each weight is half the weight of the window sash. Over time, a sash cord can rot or break.
How do you weight a sash window?
To calculate sash weights we :- Weigh the top and the bottom sashes to find the total weight including glass. Add 2lb to top sash total weight (1lb each side). Subtract 2lb from the bottom sash total counter balance weight (1lb each side). Divide the total counter balance weight in half to find the weights required.
How do you fix a window sash that won’t stay up?
Fixing a Window That Won’t Stay Up Tilt the window sash inward to roughly a 90-degree position. The sash should now release from the jambs. At the bottom of each side of the sash, you will see the pivot bars. Inspect both pivot bars for wear, damage, or twisting. If you find damage on a pivot bar, remove the part.
What is the best material for sash cord?
Cotton is the best material for sash cord. My favorite is Samson Spot Cord since it has been around for over a century and is extremely durable. You want to replace your sash cord once and not have to replace cheap substandard rope again and again, so get something proven to last 60+ years like Samson rope.
How do I put a rope on a sash?
Put your sash on the sill and install the new rope into the mortise on the sides of the sash. I like to put a small nail for security to hold the rope in place. Trust me, nothing is more frustrating than putting everything back together and a rope coming off! Test the balance of your sash and troubleshoot any issues.
How to make a pocket door with rope?
Starting with the top sash weight first, run the rope through the eye on the weight and tie a bowline knot so that when in the pocket the weight is floating just above the sill. Cut off any excess rope and re-install the pocket door. Test everything to make sure it moves freely.
How to remove old rope from window sill?
Pull the weights out of the pocket and set them on the sill. Cut the old rope off the weight and pull it out through the pulley or out of the weight pocket and dispose of it. Make sure to keep the same weight for the same sash if you are doing multiple windows, because top sash may be a different weight from bottom sash.
Do you have to replace sash cords?
Now you’ve got new ropes and if you used the right sash cord, you should never have to replace them in your lifetime unless your windows are attacked by a 4-year-old with scissors. Happy restoring!
Can you replace a broken sash cord on a double hung window?
So, you’ve got old double hung windows with broken sash cords that no longer stay open. Don’t fear, it’s not the end of the world. Far from it! Learning to replace ropes on window sash with broken sash cords is one of the easier repairs you can make to an old window. And once you have that new sash cord in, you won’t need another replacement for a good 40-60 years.
