Repairing Guides

how to repair spelter metal

by Prof. Weldon Towne Published 2 years ago Updated 2 years ago
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To repair spelter, I first make a good mechanical attachment, then do the cosmetic work. First abrade a champfer along the edge of each broken surface. You are making what will be a small valley that runs completely around the break line.

Part of a video titled Antique Spelter or Zinc Die Cast Jewelry Box Handle Repair ...
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After flexing both ends of the brake. We added a little solder to one side. Then all we need to doMoreAfter flexing both ends of the brake. We added a little solder to one side. Then all we need to do is join the two pieces together and heat evenly.

Full Answer

What is the best way to repair a broken spelter?

07-18-2008 10:45 AM if it's a clean fracture and both parts meet without too big a gap, both sides drilled and a dowel might be the solution. main problem for other solutions, except glueing, is that no two producers used the same alloy. so good and clean soldering/brazing is in the most cases impossible. Anyone know any repair method for spelter?

What is lead spelter used for?

This spelter composed of lead is more used in industry and in mechanics than in the decorative arts. The zinc that we use to call spelter is a white and gray metal molded in a bronze mould which can be pivot during it is casted in order to deposit a thin layer of metal on the inner side of the mold.

Can you repair pot metal with solder?

Repairing Pot Metal with Copper Plating & Conventional Solder. Like flux & solder repair directly to pot metal, this method still utilizes acid bath copper then conventional solder as a means of gluing the metal together.

What is the difference between zinc and spelter?

Moreover, the technical manuals of the time use "zinc sculpture" (French : "zinc d'art") for sculpture copies and works of art made especially from the second half of the 19th century. The term "spelter" is never used in France during the 19th century. The real spelter is an alloy appeared at the end of the 19th century.

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How do you repair Spelter?

0:512:17Video of Spelter Clock Repair, Cast Iron Radiator Welding, Motorcycle ...YouTubeStart of suggested clipEnd of suggested clipAnd video testimonial. Here's a cast iron testimonial. Using the SSF six silver brazing rod this isMoreAnd video testimonial. Here's a cast iron testimonial. Using the SSF six silver brazing rod this is my 1940 Royal Enfield WDC.

How do you fix a broken metal sculpture?

The only way to restore a cracked is by chasing it out with a carbide, opening up the metal on both sides to get full penetration as we weld and fill in the crack. The welds will need to be sanded out and blended so you can't tell where it was welded. Then, a new patina is applied.

What is a Spelter figure?

Spelter is a synonym for a zinc alloy. Figurines, candlesticks, and other pieces were made of spelter and given a bronze or painted finish. Early twentieth-century Art Nouveau and Art Deco figures and lamps were often made of spelter.

How do you repair metal diecast?

Metal glue works well for diecast repairs because the adhesive specifically works on metal surfaces. As metal glue is typically gray and resembles the natural color of the metal, so use the glue only on diecast pieces without any bright colors or high levels of decoration.

How do you fix a broken sculpture?

How to fix a broken sculpture:Clean, dry and roughen surfaces to be bonded. Remove any small chipped pieces.Apply Aleene's Original Tacky Glue to one of the pieces.Press the pieces together and hold firmly.Let it dry for 2 hours. For a maximum-strength bond, allow 24 hours for cure time.

How do you glue a statue back together?

Apply the epoxy to the cement statue cracks or chips by squeezing it on, or applying it with a putty knife if it is in a tub. To reattach part of the statue, apply a 1/4-inch layer of epoxy to both the broken piece and the statue and press them together for two to three minutes.

What is spelter in brazing?

Spelter is a zinc–lead alloy that ages to resemble bronze, but is softer and has a lower melting point. The name can also refer to a copper–zinc alloy (a brass) used for brazing, or to pure zinc.

How do you tell the difference between spelter and bronze?

The metal has been used since about the 1860s to make statues, tablewares, and lamps that resemble bronze. Spelter is soft and breaks easily. To test for spelter, scratch the base of the piece. Bronze is solid; spelter will show a silvery scratch.”

What do you clean spelter with?

A sound surface can be cleaned with a soft bristled brush or cotton wool moistened in water with a few drops of non-ionic detergent added. Rinse immediately and dry well.

Does JB Weld work on diecast?

The best glue for diecast metal, bar none, is JB Weld. If you're not familiar with it, it's a super-strong epoxy that sets up harder than steel. It's more brittle than steel, but it still makes an exceptionally durable bond.

How do I join diecast metal?

2:314:24Pot Metal and Zinc Die Cast Repairs Made Easy With Super Alloy 1 Multi ...YouTubeStart of suggested clipEnd of suggested clipYou can always build up on the backside to give it extra. Strength. It also works great onMoreYou can always build up on the backside to give it extra. Strength. It also works great on reattaching completely broken sections just clamp it in place and solder on all.

Can JB Weld be used on metal?

J-B Weld Original is waterproof, petroleum, chemical and acid resistant once fully cured. Surface Applications: Metal, Plastic & PVC, Wood, Concrete, Ceramic & Tile and Fiberglass.

Can you repair pot metal?

Pot metal repair is an art that many say that it can’t be done. However, there are just as many who claim to have the ability to repair pot metal. And the one’s who try their luck at welding pot metal, always winds up looking nothing like the original piece. Pot metal welding is no joke.

Can pot metal be welded?

Long story short, Pot metal can be easily welded and is far more cost effective and is a permanent solution that doesn’t have any of the draw-backs previously mentioned with the other repairs.

Pot Metal Parts Classifieds

Over the past couple of years we’ve been constantly asked if we have any parts for sale? It’s always been something that we’d like to do, but are customers all seem to really want their parts back.

Pot Metal Welding

Simple Pot Metal Welding Repairs are our bread & butter. Thick or Thin, if it’s Pot Metal we can weld it.

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Need an emblem modified, or something such as chopped wing window frames? we can do it.

Pot Metal Fabrication

Or do you have a Pot metal part with broken, missing pieces? We can fabricate and replace it.

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