Repairing Guides

how to repair stress cracks in fiberglass

by Judah Moore Published 2 years ago Updated 2 years ago
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  1. Clean and dry around the crack. Use your household cleaner to clean the area around the crack. ...
  2. Sand the area around the crack. Use the sandpaper or emery cloth to sand the area around the crack to give it a slightly rough texture.
  3. Prepare and apply the adhesive. The fiberglass tub repair kit will have an adhesive or bonding agent with preparation instructions on it.
  4. Fill the crack with fiberglass filler. After the adhesive has dried up, take the fiberglass filler from the fiberglass tub repair kit then use a putty knife to apply ...
  5. Sand the area around the crack again. Use the sandpaper or emery cloth to sand the area around the crack until it’s level with the surrounding area then off ...
  6. Coat the crack with epoxy. Read the instructions on the epoxy or polyester resin included in the fiberglass repair kit to create the required epoxy mixture.
  7. Add fiberglass clothing. Cut a piece of fiberglass clothing (found in the fiberglass repair kit) that fits the area covered by the epoxy mixture.
  8. Apply more epoxy mixture. Apply more of the epoxy mixture over and around the fiberglass clothing using the paintbrush. ...
  9. Apply a sealer or finishing coat. The last procedure is to apply a sealer (also found in the fiberglass repair kit) on the cracked area.

Part of a video titled How To Fix Spider Cracks, Hairline Cracks, and Crazing in ...
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Just painting on some Jocko is really effective.MoreJust painting on some Jocko is really effective.

Full Answer

How do you repair cracked fiberglass?

How do you fix cracks in fiberglass? Here’s how. Drill a tiny hole at each end of the crack. This will stop the crack from extending any further. Examine the crack. Wipe the crack with a dry rag to make sure it’s clean and dry. Fill the crack with a fair amount of fiberglass epoxy resin, using a plastic applicator. Let the epoxy dry for a day.

How do you repair a crack in a fiberglass tub?

  • Polyester resin
  • Hardener (catalyst to harden the resin)
  • Fiberglass mesh or mat (for large or structural repairs)
  • Colorants
  • Sandpaper in assorted grits, from 80 grit (coarse) to 400 or 440 grit (very fine)
  • Thickener (to stiffen the resin for vertical applications)
  • Protective gloves resistant to the chemicals included in the kit

More items...

How to fix broken fiberglass?

Repairing Fiberglass

  1. Materials and Tools. DISCLAIMER: Working with Fiberglass is rough. ...
  2. Surface Preparation. We went through and identified all of the holes that we needed to patch, and most of them were on vertical surfaces.
  3. Preparing the Patches. ...
  4. Mixing the Resin. ...
  5. Glassing in the Patches. ...
  6. Filling Small Holes. ...
  7. Backfill, If Necessary. ...

How to use fiberglass for repairs?

Fiberglass is rather easy to repair. Here's how. Drill a tiny hole at each end of the crack. This will stop the crack from extending any further. Examine the crack. If it's a hairline crack, use an electric or hand held rotary blade to widen the crack just a bit. This will make it possible to fill the crack with epoxy resin.

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What causes spider cracks in fiberglass?

Spider cracks are non-structural damage to the gel-coat of a boat. This damage is often caused by slight flexing of the hull. These hairline fractures also occur in boats of the mid 1970's vintage which often had thicker gel-coat layers than newer boats.

Are stress cracks normal on boats?

It is quite common to find cracks in the gelcoat when inspecting the deck and superstructure of a GRP boat....Stress cracks on GRP boats.CracksScratchesGo through the gelcoatAre shallow, do not penetrate the gelcoatBottom of crack can't be seenBottom of the scratch can be seen7 more rows

How do you repair cracks in fiberglass gelcoat?

Repairing Minor Gelcoat CracksUse a rotary tool or scraping tool to open the crack into a “V” shape. ... After removing the dust, you can fill the crack with G/flex® 655, Six10® or WEST SYSTEM 105 Epoxy Resin®/20X Hardener thickened with 406 Colloidal Silica Adhesive Filler.More items...•

How do you fix a hairline crack in a fiberglass tub?

How to Fix a Hairline Crack in a Fiberglass Tub in 8 Simple StepsStep 1: Clean & Dry the Area around the Hairline Crack. ... Step 2: Sand the Area That Surrounds the Crack. ... Step 3: Add the Adhesive. ... Step 4: Fill the Hairline Crack with the Filler. ... Step 5: Repeat Step Two, But Now with a Fine-Grit Sandpaper.More items...

How do you fix spider cracks in a fiberglass boat?

Repairing Spider CracksMove your boat to a safe workplace. First, get your boat to a well-ventilated area where it can be sheltered overnight.Clean the area. Clean the crack area with acetone. ... Sand down the area. ... Remove sanding dust. ... Tape off and apply gel coat. ... Dry, sand, clean and paint.

How do you find a soft spot on a boat?

Look around all deck penetrations, hatches, wells, center console,inspection plates, tank cover plate etc. Take small steps and put all your weight on on foot at a time. If you find one, keep probing around untill you get an idea as to size. Also check transom for rot on these older models.

How do you fix hairline cracks in a boat?

0:202:00MagicEzy HAIRLINE FIX Repairs Cracks on Non-Skid/Non-Slip AreasYouTubeStart of suggested clipEnd of suggested clipYour body temperature is a good guide squirt a drop onto the damaged. Turn the tube around andMoreYour body temperature is a good guide squirt a drop onto the damaged. Turn the tube around and rapidly wipe around five times with a specially designed level repeat.

Can you repair fiberglass with epoxy?

Epoxy is a great adhesive One reason that an epoxy product such as WEST SYSTEM® Epoxy is so useful for fibreglass boat repairs is that it's an incredibly effective adhesive. It creates a resilient bond to fibreglass, cured polyester laminates, wood and metals – even when you only use a thin film.

How do you fix spider cracks in clear coat?

Answer provided byDry sand the area with 320-grit sandpaper. ... Next, treat the area with a two-part urethane clear coat spray. ... Once the area is dry (this should take 24 to 36 hours), wet sand the area with 600-grit sandpaper.Check over the area to make sure the cracks are gone.

What can I use to fix a crack in my fiberglass tub?

0:075:48How to Repair a Fiberglass Hairline Crack in a Fiberglass BathtubYouTubeStart of suggested clipEnd of suggested clipAnd pour some resin down over the crack in the holes. And then i'm going to go ahead and just brushMoreAnd pour some resin down over the crack in the holes. And then i'm going to go ahead and just brush the area kind of getting it ready kind of like putting down a little bit of a glue for the mat.

Will Flex Seal tape work on a bathtub?

We do not recommend using Flex Tape to repair the crack in your bathtub. Customers are constantly using the products for purposes beyond their intended use with mixed results. Many people have had success using Flex Seal Liquid on the walls of their bathtubs.

Will a cracked fiberglass tub leak?

Cracks in your fiberglass tub are more than an aesthetic issue. If you don't get the cracks repaired, they can spread throughout the tub, allowing water to seep through and damage the underlying materials, including your home's structure.

What is gelcoat filler?

GELCOAT FILLER is a white, waterproof gelcoat filler for surface repairs. It is paintable, easy to mix, apply, shape and sand. Suited to marine paint. GELCOAT FILLER is a white, waterproof gelcoat filler for surface repairs.

How do you use gel coat filler?

1:054:21Filler Gel Coat - Bow Repair - Fiberglass GRP Damage Part 2YouTubeStart of suggested clipEnd of suggested clipIt's it you will get a good color match. And from this this is clear gel coat resin with the rightMoreIt's it you will get a good color match. And from this this is clear gel coat resin with the right pigment mix in the right proportion ready to use. And again it's got an inhibitor.

How do you repair RV gelcoat?

7:1113:46RV CRACKED GEL COAT—ON THE FRONT CAP: How to fix it - YouTubeYouTubeStart of suggested clipEnd of suggested clipRight in the middle i went an eighth of an inch. Beyond the the hairline crack. And then drilled.MoreRight in the middle i went an eighth of an inch. Beyond the the hairline crack. And then drilled. Down to the first layer.

Why does my boat have stress cracks?

We won’t go into great detail here, but suffice it to say that stress cracks occur because of voids under the surface of the gelcoat, and or a lack of strength in the underlying fiberglass or compounds used in the sub structure of the boat.

How long can a stress crack travel?

What must be done? Once a stress crack begins, it can travel for great lengths. Sometimes a short one or two inch stress crack can travel the length of the boat over time. This is because once that fiberglass underneath has flexed, and once the gelcoat has given way, the bond has been broken.

What happens when a boat flexes and twists?

When the boat flexes and twists, the fiberglass flexes and twists and so does the gel coat. The fiberglass can take a lot of that flexing and twisting, but the gel coat is so brittle it sort of wants to just, well, snap. When that happens, the gelcoat can’t flex with the fiberglass, it just cracks. Hence you get these little hairline cracks in ...

What is a void in fiberglass?

For voids, (a void is a place where the fiberglass had a low spot in it and the gelcoat didn’t touch the fiberglass to bond with it) they need to be ground out and followed down through all the way till the end of the void is reached. Then new fiberglass must be applied.

Why is my boat's gel coat sitting there?

But while the inside of your boat may be protected because the water can’t get past the fiberglass, it can sit there and it can cause the gel coat to bubble and or lift, and… if your boat sees freezing temperatures in the off season, that water can still be sitting there when you put your boat up for the season.

Where do hairline cracks appear on a boat?

Unfortunately, the scenario above realistically, does happen all too often. Little hairline cracks appearing here and there on the surface of the boat. They can appear anywhere, in and around hatches, sinks, shower stalls, bridges, steering columns, decks, transoms… you name it.

Can gelcoat flex with fiberglass?

When that happens, the gelcoat can’t flex with the fiberglass, it just cracks. Hence you get these little hairline cracks in the gel coat surface itself. Other times, maybe a small hairline crack formed in the fiberglass, but this is more rare.

Will Flex Seal Fix A Cracked Bathtub?

The most straightforward way people opt for when they face stress cracks in tubs is to apply flex seals. However, unfortunately, the flex seal doesn’t own materials and properties that can fill up the structural nitty-gritty or stress cracks.

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What are the cracks in my boat deck?

Stress cracks, spider cracks, and hairline cracks in the decks of older boats are, of course, not rare. Sometimes, they’re merely cosmetic, meaning they don’t penetrate the gelcoat. Sometimes, they go deeper and threaten an underlying laminate, which in many cases is cored. Because the latter scenario may evolve into a very expensive proposition (replacing coring materials in an existing deck is a messy, pricey job best left to the professionals at your yard), it makes sense to address all suspicious-looking cracks on board your boat as soon as possible, especially in areas that feel a little spongy (probably due to coring issues) when stepped on.

Can epoxy be used in place of polyester?

Also, epoxy can be used in place of polyester in some situations, although it tends to be much harder than poly and therefore more difficult to sand smooth and finish. And don’t forget to temporarily cover all gelcoat repairs with plastic film—gelcoat does not cure thoroughly when exposed to air.

How to repair cracks in fiberglass?

Repairing Minor Gelcoat Cracks 1 Use a rotary tool or scraping tool to open the crack into a “V” shape. You will need to go through the gelcoat to the fiberglass and open the full length of the crack. Next, use 80-grit sandpaper to scuff up the opening you created. Fold the sandpaper so you can get a corner of it into the opened crack. 2 After removing the dust, you can fill the crack with G/flex® 655, Six10® or WEST SYSTEM 105 Epoxy Resin®/20X Hardener thickened with 406 Colloidal Silica Adhesive Filler. 3 After the epoxy has fully cured, wash it with water to remove any amine blush. The blush is water-soluble, which means water is the best option to remove it. You can now sand and apply a color matching gelcoat to the area.

What to do if gelcoat cracks?

If the gelcoat cracks were caused by fiberglass flexing, add some fiberglass reinforcement to the backside to help prevent future cracks. If a screw hole repair has a fiberglass core behind it, seal the core with epoxy.

What is gelcoat on fiberglass boats?

Gelcoat is a pigmented, high-quality polyester resin used as the finish on fiberglass boats. Like any other polyester resin, it has good points and bad. Let’s look at some of the bad points that lead to cracking.

Why do I have cracks in my deck?

I have heard them referred to as old age cracks. Often these are caused by an expansion of the deck laminate, making the gelcoat more susceptible to flexural stress.

How to remove amine blush from epoxy?

After the epoxy has fully cured, wash it with water to remove any amine blush. The blush is water-soluble, which means water is the best option to remove it. You can now sand and apply a color matching gelcoat to the area.

How much does gelcoat shrink?

After it’s applied, gelcoat shrinks 4 to 7 percent during the cure and can have less than 1 percent elongation. This contributes to gelcoat’s nice hard finish which we like, but also makes gelcoat brittle, particularly if it was applied thicker than recommended.

How to repair a fractured laminate?

Continue until the fractured laminate is removed, then do a traditional fiberglass repair following these steps: Grind out the area to a taper of 12 to 1 from the deepest point. Cut fiberglass patches starting with the largest first, working your way smaller to fill the area that has been ground away.

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