Repairing Guides

how to repair throttle cable

by Prof. Brandyn Stiedemann III Published 3 years ago Updated 2 years ago
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Guideline To Fix A Lawnmower Throttle Cable

  • 1: Check The Throttle Lever. Push the mower throttle lever back and forth to inspect the handle of the throttle lever move the cable.
  • Step #2: Remove The Air Filter Cover. Use a screwdriver to remove the cover of the air filter. It will help you to inspect the choke arm of the throttle.
  • Step #3: Measure The Distance. Now take measurement of the distance between the throttle choke arm and the throttle control lever. The distance should be 0-1 mm.
  • Step #4: Loosen The Cable Adjuster Nut. If the distance is more, then loosen the nut by using a socket wrench. ...
  • Step #5: Tighten The Cable Adjuster Nut. The loosen nut basically holds the throttle cable. Use a plier and pull the throttle cable until it gets a perfect tension.
  • Step #1: Disconnect And Observe The Throttle Cable. Disconnect the throttle cable both ends from your lawnmower. ...
  • Step #2: Attach The Funnel. Now, loosen the bracket that holds the throttle cable in the mower engine. ...
  • Step #3: Apply Penetrating Oil. Place a pan under the opposite side of the cable. Pour an adequate amount of penetrating oil into the funnel.
  • Step #4: Adjust The Throttle Inner Cable. After draining the oil completely, use a plier to grab the throttle inner cable. ...
  • Step #5: Apply Silicone Lubricant. Spray some silicone lubricant inside the cable. And when the cable becomes free, remove the funnel and reinstall the cable into its previous position.

Part of a video titled How To Repair Brake/Throttle Cable Ends! (The Right Way)
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I will put the rod into it all of this brazing rod will melt into the cavity. And make a nice littleMoreI will put the rod into it all of this brazing rod will melt into the cavity. And make a nice little ball. I will then take the folded over end of the stainless steel wire insert.

How do you fix throttle cable?

How to do it:

  • Remove the throttle cable from carb or throttle body
  • Secure hose over the throttle cable
  • Tighten hose clamp
  • Grab spray lube and put the straw down the hose
  • Clamp the hose tight around the straw with the pliers
  • Spray in lube while holding the pressure with the pliers on the tube
  • See photo below to see how it is done:

How to unfreeze a throttle cable?

Spray or pour penetrating oil into the funnel. Position the opposite end of the cable over a small container to catch the penetrating oil as it drips out. Then lubricate the cable. Remove the air cleaner assembly so you can see the choke plate.

How do you hook up a throttle cable?

  • The throttle cable housing may need to be adjusted periodically because the cable stretches.
  • Fully loosen the jam nuts (1) and (2) and mount the throttle cable housing to the frame.
  • Pull the throttle cable housing toward the rear of the kart until you feel resistance.

How to shorten a throttle cable?

Shortening a Throttle Cable Step by Step

  1. The Idea Behind It. Though this isn’t a perfect system, it gets the job done. ...
  2. You Need Things. The crimps and the cables are of different sizes. ...
  3. Play With a Hammer. Firstly connect the old cable to your segment of new cable. ...
  4. Preparing the Components. Use about ¼ inch of copper tubing on the end of the cable. ...
  5. Get the Pull right. ...

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Can you solder throttle cable?

4:499:40HOW TO SOLDER Throttle & Brake Cables - YouTubeYouTubeStart of suggested clipEnd of suggested clipAfter your shirts settled. And there you go your cable is soldered at the end. So it doesn't lookMoreAfter your shirts settled. And there you go your cable is soldered at the end. So it doesn't look pretty but it's solid it'll do the trick and your cable is not going to fry anymore.

Can you repair a accelerator cable?

0:243:56How to Fix - Accelerator Cable - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd all we're going to do is chop off one end. Slide it through the original cable here. And prettyMoreAnd all we're going to do is chop off one end. Slide it through the original cable here. And pretty much cut off the end of this one. Here. And put it here.

How do you fix a frayed accelerator cable?

0:061:01How To Repair Frayed Cables - YouTubeYouTubeStart of suggested clipEnd of suggested clipGive it a twist on that one on nicely. That one's sliding on real good take it all the way up to theMoreGive it a twist on that one on nicely. That one's sliding on real good take it all the way up to the top. And use regular wire cutters give that a push. And give it at least two crimps.

How do I make my own throttle cable?

0:003:58how to make custom motorcycle cable lengths for throttle, clutch and brakesYouTubeStart of suggested clipEnd of suggested clipShort in the housing. I just need to pull the cable back out. And then measure the correct amount toMoreShort in the housing. I just need to pull the cable back out. And then measure the correct amount to shorten the outside housing and cut that.

Is throttle cable and accelerator cable the same?

An accelerator cable, sometimes called throttle cable, is a metal braided cable that serves as a mechanical link between the gas pedal and the engine's throttle plate. When the gas pedal is pressed, the cable is pulled and opens the throttle.

How do I know if my throttle cable is bad?

Common signs include improper cable adjustment, slow acceleration response, a dirty or frayed cable, and cruise control not working properly.

How do you cut a throttle cable without fraying?

0:292:37Best way to cut your bicycle cables - YouTubeYouTubeStart of suggested clipEnd of suggested clipMore than cut it. And then if you cut it a few times so trying to cut through it just just chewMoreMore than cut it. And then if you cut it a few times so trying to cut through it just just chew through it. And then you get afraid the cable starts to fray.

How much does it cost to replace a throttle cable?

You can expect to pay anywhere between $160 and $300 to have your throttle cable installed by a certified mechanic.

How do you fix a broken steel wire?

0:233:54Molly Hogan Splice | Trail Repair a Broken Steel Cable Winch LineYouTubeStart of suggested clipEnd of suggested clipGive yourself a quite a bit of cable here. Let's say about 18 inches or so for there now there'sMoreGive yourself a quite a bit of cable here. Let's say about 18 inches or so for there now there's four that looks like so much more on the one side with one extra strand.

How do you trim a throttle cable?

0:372:49How to cut a throttle cable - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo I had to to cut that out and to cut you know about an inch out of the cable. And then you got toMoreSo I had to to cut that out and to cut you know about an inch out of the cable. And then you got to have a piece big enough that's where it won't kind of sucked back through.

How do you measure throttle cable?

1:305:30How to Properly Measure Harley Davidson Clutch & Throttle CablesYouTubeStart of suggested clipEnd of suggested clipGo from the corporator in down here go to up to the elbow. And then that will give you theMoreGo from the corporator in down here go to up to the elbow. And then that will give you the measurement of the cable.

How do you make a throttle cable bracket?

1:3911:59How To Make You Own Throttle Cable Relocation Bracket on your 4AGE ...YouTubeStart of suggested clipEnd of suggested clipWhat I did is I held the cable in position onto the new side of the throttle body linkage. And IMoreWhat I did is I held the cable in position onto the new side of the throttle body linkage. And I pulled the cable round. And I put the nuts in the middle of the adjustment.

How much does it cost to replace an accelerator cable?

Throttle Cable Replacement pricing for various carsCarsEstimateAverage Dealer Price2008 Dodge Durango$227$239.742008 Kia Optima$199$211.142006 Ford Taurus$198$210.822006 Acura RSX$327$339.901 more row

How much does it cost to fix throttle cable?

You can expect to pay anywhere between $160 and $300 to have your throttle cable installed by a certified mechanic.

How much does it cost to fix an accelerator?

The average accelerator pedal sensor replacement cost is between $100 and $300, depending on the car model and labor costs. The accelerator pedal sensor usually costs between $50 and $200. The labor cost can range from $50 to $100 at a workshop.

What is the price of accelerator cable?

Accelerator Cable at Rs 35/piece(s) | Accelerator Cable | ID: 4144994212.

How to remove throttle cable from car?

First, open the hood of your car and locate the throttle arm. Now, if you pull the throttle arm downward , you can loosen the throttle cable. Use a flat-tip screwdriver to ease out the loosened cable from the body. When the cable is free from the throttle body, carefully remove the throttle cable pin that is connecting the cable with the body. Now, remove the pedal end of the cable by removing the pedal end pin of the throttle cable from the gas pedal. Finally, remove the ripped throttle end of the cable from the pin. It might still be attached by a few cable strands. Remove it by pulling it out.

How to shorten throttle cable?

Take the ripped throttle cable and cut off the ripped end. This will shorten the cable a bit but will not greatly affect the throttle mechanism. Now, insert the 'new' throttle cable into the hole in the copper tubing and pull it out of the bigger opening. Fray the end of the throttle cable so that it remains stable inside the tubing during soldering. After fraying, pull back the throttle cable enough so that only its end remains inside the copper tubing.

How to cut a hole in a tubing?

Use the drill and bit to drill a small hole about 1/8 of an inch from the end of the tubing. Make sure that you drill the hole in just one side of the tubing and it does not go all the way through the other side. When you're done drilling, cut the tubing to 1/4 of an inch.

Why are throttle cables so long?

So, you will have to measure the length to ensure that it will work for your machine. If it’s too long (or short), you won’t be able to close the throttle completely, which can be a hassle to have to do it by hand.

Why do you have to add a small section of cable between the two ends of a throttle?

Since the wire is snapped in half, you will lose some of its length by reattaching it. So, you have to add a small section of cable between both ends so that the throttle will work correctly. It doesn’t matter which side you start on (controller or engine), so pick the most comfortable one.

How to measure new wire for throttle?

When measuring the new wire, be sure to allow for some slack between the bracket and the controller. This slack is necessary so that you can pull the lever back without being too tight. Then, make a mark to cut the cable where it meets the front of the engine. If you’re unsure where that is, find the throttle arm and measure a few inches beyond that. You can always cut the line shorter, but you can’t add more once it’s gone.

What to do if throttle line snapped?

Second, if the line has snapped, you can use aluminum crimps to reattach the pieces. Finally, if the problem is rust or debris clogging the throttle control, you can simply clean it out. Here’s a step-by-step breakdown for each option.

How to make a z-shaped bend in a throttle arm?

Using pliers, you want to make a z-shaped bend in the tip. This will allow you to move the throttle arm easily. Don’t make the angle too deep, or it won’t fit. From there, you can insert it into the hole so that it won’t come loose on its own.

What is the throttle on a lawn mower?

This piece controls the speed of the engine and the blades. You always want to mow at full throttle to make your lawnmower more efficient.

What to do if cable is gummed up?

Alternatively, if the cable connections are simply gummed up, you can use penetrating oil to clean them out, and it should start working again.

What Is a Throttle Cable?

A throttle cable, also known as an accelerator cable, is a metal cable that links the gas pedal with the throttle plate. This cable’s function is to facilitate the throttle’s opening when the pedal is pressed or a lever is pushed.

What happens when throttle cable is stretched?

One of such damages is the stretching of the cable. Over time, the cable can become stretched, and this would lead to delayed throttle response .

Why is my mower throttle cable stuck?

Another common problem encountered is the dryness of the casing or cover enclosing the throttle cable. This could result in the cable becoming stuck or moving with difficulty.

Why is my throttle not changing speed?

Seeing as the throttle controls the vehicle or machine’s power, any damage to the cable could result in the engine or car not being able to change its speed anymore. Such problems should be identified and corrected before the vehicle or machine is put back in use.

How to make a wire ring?

Step 1: You would need to procure a 7-inch, #16-wire size aluminum cable and bend it in half. It should be easy to turn since it is made of aluminum. Following the bending, flatten the cable with a pair of pliers. You could further flatten it by using a wire flattening device.

Does a lawn mower have a throttle cable?

However, we are not considering the throttle cable of a car today. The lawn mower’s throttle cable also helps to control the speed of the mower and, consequently, the engine speed. It does this in much the same way as the throttle cable of a car, and its effect also controls the speed of the blades during mowing.

Can you wait for a technician to fix something?

You can always wait for the technician to fix it for you, but why pay for something you can do yourself? Better still, for the handymen in the house, why let the thrill of fixing something go to a technician instead? Here’s an answer for you; you don’t.

What is a throttle cable?

A throttle cable may be very tiny, but it coordinates your mower’s engine parts’ functioning the moment you pull it. Modern lawn mowers have automatic throttle cables. Before starting with the more detailed procedure to replace or fix the cable, you first need to diagnose the problem.

What does it mean when throttle cable is broken?

That is something we can fix with a new Z-tip. In case the throttle cable does not work well but is not broken, it can mean that it is just stuck.

How to bend a #16 wire?

Get a 7-inch #16 wire size cable and bend it in half. We recommend getting an aluminum cable since it will be easier to twist and turn. Flatten the aluminum wire using a pair of needle-nose pliers. If you have any other wire flattener device, use it to press the two bent halves together even more.

Why does my lawn mower have a broken throttle cable?

A broken throttle cable is difficult to push, giving you an idea that it’s time to change the throttle cable. When the cable breaks, there won’t be enough power supplied to the mower’s engine, so a broken cable has to be replaced at the earliest.

What is a throttle cable on a lawn mower?

The lawnmower Throttle cable is responsible for controlling the speed of the engine. If the mower doesn’t respond or the engine dies down when using the throttle, the cable needs to be checked. In most modern push mowers, a throttle cable is connected to the carburetor’s intake valve. When the throttle cable breaks, the intake valve will stay put, and it is hard to start. Over time the cable gets stretched, worn out, and eventually can break. When broken, you can not really use the lawnmower anymore. In all cases, the cable needs to be fixed or replaced.

Why is my throttle cable not working?

In case the throttle cable does not work well but is not broken, it can mean that it is just stuck. This is possible if the inner cable starts rusting or dirt has entered the outer tube. The best fix you can try is to use some WD-40 to lubricate the inner cable. Spray it and then try to move the cable a couple of times. If you notice that it works better, you can repeat the same process a couple of times. If it does not work, you should replace the throttle cable.

What does it mean when a mower is running too high in idle?

Now turn on the mower. If the mower is running too high in idle status, it means that the cable’s tension is too much, and the cable needs to be loosened.

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