Repairing Guides

how to repair voids in concrete

by Nellie Cassin Published 2 years ago Updated 2 years ago
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There are three main solutions to fix voids that form underneath foundations and slabs, which include the following:

  • Foam Injection: This process is an innovative method for fixing erosion under a concrete slab. It involves the use of...
  • Mudjacking: This method uses a cement slurry, also known as mud. You’re not using mud per se, but a mixture of sand and...

Full Answer

What can be done about voids under concrete?

What is the type of void form suitable for concrete slab?

  1. Absorb expanding soil volume
  2. Reduce the quantity of concrete
  3. Create a more stable slab
  4. Reduce soil Excavation

How to fill a void under a concrete slab (DIY)?

Step-by-step instruction:

  1. Identify first the area where there is a void underneath. The area of your slab with void can be determined commonly with a sound. ...
  2. Break up the concrete then fill it with sand. Raising the slab is the first option to create access to the void. ...
  3. Ensure even filling of fill material.

How do mudjacking contractors detect voids under concrete?

  • Drill at least four holes through the slab at a point that's centered on the void beneath.
  • Connect a hose to a slabjacking pump, then run the hose to the holes leading to the void.
  • Mix the fill material in a wheelbarrow, using a spade.
  • Fill the pump with the fill material and set it to a pressure of 10 psi.

Is it OK to put pipes under concrete?

yes but you will have to wrap the pipes up well to stop them from being exposed to the corrosive concrete, this is the only time when i will promote plastic piping, as its better for this application.

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How do you repair surface voids in concrete?

How to Repair Surface DefectsOutline the surface defect with a ½- to ¾-inch-deep saw cut.Remove defective concrete down to sound concrete.When chipping, leave chipped edges perpendicular to surface or slightly undercut. ... Clean substrate and remove all loose material, dust, etc.More items...

How do you fill a void under concrete?

3:2417:49How to Fill Voids Under Concrete Slabs with Secure Set Spray FoamYouTubeStart of suggested clipEnd of suggested clipTen feet long 6 inches thick and it's elevated from 0 to about 7 inches of void on one side and soMoreTen feet long 6 inches thick and it's elevated from 0 to about 7 inches of void on one side and so this is designed to move underneath your slab or whatever you were trying to remedy.

How do you fill pockmarks in concrete?

4:165:52Concrete Floor Pitting Repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo we'll just use that margin trowel and just just start applying some of the mortar it doesn't needMoreSo we'll just use that margin trowel and just just start applying some of the mortar it doesn't need to be perfect at this point it really is about getting it to fill with the pitting.

How do you fill imperfections in concrete?

3:034:13How to Make Thin Repairs to Damaged Concrete with QUIKRETEYouTubeStart of suggested clipEnd of suggested clipUse a margin trowel or putty knife to thoroughly stir a concrete patching compound. Before applyingMoreUse a margin trowel or putty knife to thoroughly stir a concrete patching compound. Before applying it to a clean dry concrete surface spread.

What is the best fill under concrete?

Overall, a mix of crushed stone and stone dust is the best base material for any concrete flatwork. It all comes down to the ground and soil you will be working with.

Can you use great stuff under concrete?

0:212:04Spray Foam Insulation Under Concrete Slab - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo that we can pour concrete easy to work with this is a triple expanding foam. And you just have toMoreSo that we can pour concrete easy to work with this is a triple expanding foam. And you just have to make sure you don't put too much in it. Takes about four hours for it to cure.

Can you epoxy over pitted concrete?

For larger areas of pitting and spalling, we recommend using a 100% epoxy concrete patch with a sand aggregate. The silica sand is mixed in with the epoxy to act as a filler.

How do you fill a pitted concrete floor?

Clean the slab and fill deep holes and cracksClean the slab and fill deep holes and cracks. Start with a clean floor. ... Remove the loose stuff. ... Concrete Floor Patch: Fill cracks, craters, divots and pits. ... Create a dam. ... Spread it smooth, then let it set.

How do you fix rock pockets in concrete?

0:435:35How to Repair Honeycombing or Holes in Concrete - YouTubeYouTubeStart of suggested clipEnd of suggested clipCompressed air can be used to clean out any debris from the pockets. This helps remove any sandMoreCompressed air can be used to clean out any debris from the pockets. This helps remove any sand which may have fallen into these areas. Too.

Do it yourself repair concrete?

2:215:16How To Repair Concrete | Pro Tips For Repairing Concrete - YouTubeYouTubeStart of suggested clipEnd of suggested clipApply the same bonding product to the broken edges of the side wall making sure to get into all ofMoreApply the same bonding product to the broken edges of the side wall making sure to get into all of the crevices mix. Up your concrete patch with water and add some of the bonding product to the mix.

Can you patch concrete with mortar?

Whether you're fixing a walkway, steps or the floor, concrete repair techniques are essentially the same. The basic materials that you'll need for most jobs are patching mortar and liquid bonding agent, which helps the new patch stick to the old concrete.

How do you fill depression in concrete?

Clean the area around the depression by scrubbing it with detergent and water. ... Gauge the depth of the depression using a straightedge, such as a straight two-by-four. ... Fill the depressions with self-leveling concrete filler.More items...

How do you fill a void underground?

The best solution is to use polyurethane foam or poly jacking. This process involves the injection of a dual liquid material underneath the slab through penny-sized holes drilled in the concrete. Once injected beneath the concrete, the polyurethane expands to fill the voids and compact the soil around the voids.

How much should I fill under a concrete slab?

6 to 12 inchesThe material still needs to be compacted in order to reduce settling that will occur over time. The top 6 to 12 inches of the backfill under the slab should be filled and compacted with well-graded gravel or crushed material.

How do you fill a void under a patio?

A type of sand-cement slurry (called “mud” in the industry) can be used to fill voids under concrete slabs. This mixture of sand, cement, and water is pumped through holes drilled in a slab foundation to fill voids underneath.

How do you fill under a concrete front stoop?

The easiest way would be to excavate some of the gravel until you reach some stable foundation (I'd guess it's around one foot deep) and put new concrete forming an extra "step". That will be the easiest way to force the new concrete under the old concrete.

Why Is There a Void Under My Concrete Slab?

There are a few reasons why there may be a void under a concrete slab or sidewalk, but in most situations, the void is caused by soil erosion. Erosion is often caused by uncontrolled water flow, such as poor grading and draining, or a leak in an underground pipe. Here we will describe the most common reasons a void appears:

Can I Fill a Void Under My Concrete Slab or Sidewalk?

If you are an experienced do-it-yourselfer, you can probably repair a void. However, some modern techniques require special materials and equipment, such as foam injection, and should probably be left to the pros.

How to fill a void under a slab?

Pump in the fill material and set your pump to a 10 psi pressure. Fill in the void under your slab by pumping the material through the hose.

How to determine if a slab has a void?

The area of your slab with void can be determined commonly with a sound. If the area of your void is large it can be easily determined by tapping your concrete and if it produces a hollow sound. Step 2.

What to do if your front porch is sinking?

If you noticed your front porch, sidewalk, garage are sinking, you should immediately repair the damage area. This sinkage is noticeable in concrete steps and stairs. Here are some of the methods you can do to fill the void under your concrete slab:

How long does it take for concrete to cure?

Fill in the holes with a mixture of concrete mortar. Make sure to level the mortar to the slab using a trowel. Then allow the concrete to cure for two to three weeks if you used sand-cement grout.

What is sand grout?

Sand-cement grout is a mixture of Portland cement, sand, and water. Sand is the best option instead of pea gravel because it can be easily compacted. Also, this is the most

Why does my concrete sink?

Void in your concrete can lead to sloping sinkage, and cracking of your concrete. Concrete sinks if the supporting soil is weak or prone to compression. Also, another possible reason is improper drainage underneath your concrete allowing water to be accumulated.

Is there noise when replacing concrete slabs?

There is no noise and waste generated as compared to slab replacement. Noise from breaking the concrete is associated with dust and debris generation. The slab that will be replaced will require to be disposed of in a landfill.

What is a void in concrete?

Voids form when concrete fails to fill areas in a form, typically those under large blockouts, in very deep placements, or that are heavily reinforced. Voids are almost always structural defects requiring repair.

What causes honeycomb in concrete?

Causes of honeycomb and voids include stiff or unworkable concrete, segregation, congested rebar, insufficient consolidation, and improper placing practices. Preventive measures include attention to concrete mix proportions and using the proper techniques for forming, rebar placement, and concrete placement.

What is honeycombing mortar?

Honeycomb forms when mortar fails to fill voids between coarse-aggregate particles. The defect may be purely cosmetic or, depending on the location and extent of honeycombing, may be structural and require repair.

What is a bug hole in concrete?

ANSWER: ACI 347-04, “Guide to Formwork for Concrete,” defines bug holes, or surface voids, as small regular or irregular cavities, usually not exceeding about 5/8 inch ( or 15 mm) in diameter, resulting from entrapment of air bubbles in the surface of formed concrete during placement and consolidation.

How to make scrub coat for concrete?

Prepare a scrub coat by mixing equal parts of portland cement, sand (damp loose volume), and sufficient water to produce a thick cream. 7. Thoroughly brush scrub coat into substrate. 8. Mix the repair mortar using the same materials as the concrete to be patched but without the coarse aggregates.

Why are bug holes unacceptable?

Now, the owner claims the bug holes are unacceptable because they distract from the overall appearance of the painted walls. The owner claims the bug holes are defects and we are responsible for fixing them.

Is a bug hole a defect?

If ACI 301-05 was specified and the contract documents did not limit the size of surface voids, bug holes are not defects but surface effects. If ACI 301-10 applies and SF-1.0, SF-2.0 or SF-3.0 was specified, or the specifications established a maximum void size, then only the bug holes that exceed the maximum allowable void size are defects. Otherwise, bug holes are surface effects. Only agree to repair those classified as surface defects.

Does ACI 301-05 limit the number of voids?

In fact, ACI 301-05 does not limit either the number or size of surface voids in as-cast surface finishes. ACI 301-05 specifies two as-cast surface finishes: rough-form and smooth-form. While it does list other requirements for rough- and smooth-form finishes, it does not limit the permissible number or size of bug holes.

Is a bug hole considered surface imperfections?

Otherwise, bug holes are allowed and considered surface imperfections, commonly referred to by ACI as surface effects. The specifications for the project may limit the size of bug holes by specifying maximum widths and/or depths of surface voids.

What is the best way to fill in rock pockets on concrete?

Go to your favorite home store and get a sack of stuff called "parge." It's used to fill in rock pockets on formed concrete placements, such as walls.#N#I've never used it, but I imagine applying it with a trowel would be the ticket.#N#Next time, as was mentioned, pour it wetter, and smack the forms with a hammer. That'll eliminate most of those rock pockets.

How to fill holes in acrylic casting?

It's to fill all the holes you have in the casting. Mix some Portland with the acrylic to a thick clay like consistency and push it in by hand ( with rubber gloves on ) and once all the voids are flushed out , you can shape the coating with whatever you are comfortable with...tape knife, mud trowel, mortar trowel...etc,etc.

Can you vibrate a concrete cap?

concretemasonry. It is good that you formed a groove (or appears to be) for use as a drip line on part of the cap. It is tough to vibrate a concrete cap sitting on to of a wood frame box. A wetter mix for the concrete would be better, but there wll always be some leakage downward.

Can you knock a rubber hammer apart?

A rubber hammer. And not aggressively either, you risk knocking it apart before it sets well.

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