Repairing Guides

how to repair wood columns

by Gerald Hane Published 2 years ago Updated 2 years ago
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How to Repair Porch Columns the Easy Way

  • Cut Nails or Screws Attaching Column to Beam. Use a hack saw (or a reciprocating saw) to cut through the nails or screws that attach the column to the beam ...
  • Raise the Beam. Use a jack (we used a car jack) and a 4x4 post or equivalent cut to fit between the jack and the beam.
  • Mark and Cut. Remove the bottom plate if applicable (as was the case with our porch column). Mark and cut the column a few inches above the damaged wood.
  • Replace Rotted Sections. In this case the bottom of the column and a partial side needed to be repaired. ...
  • Attach the Bottom Plate If Applicable. If there was an existing bottom plate, re-attach it to the column.
  • Install the Repaired Porch Column. Position the column, lower the jack, and secure the repaired column to the beam with nails or screws.

Part of a video titled DIY Porch Post Repair Fix Your Rotted Wood Post - YouTube
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The other side could simply be repaired with wood filler. Please note this warning. This is a nonMoreThe other side could simply be repaired with wood filler. Please note this warning. This is a non load-bearing post.

Can you repair porch columns?

These are but two of many great products you can use to repair porch columns and other wood structures. Why not take a look at these and other wood restoration products on Amazon (affiliate link).

How do I fix rotten wood columns?

Using an epoxy penetrant and filler is one of the easiest ways to fix rotten columns, and it usually will make the repaired area stronger than the original wood had ever been. These repair materials are used exactly as a normal wood putty wood, and has to be formed to match the existing column.

How do you repair a split column?

So column repairs will include both gluing back the split column staves and cutting/replacing rotted sections. For a wood column that is smashed beyond repair, don't despair.

Is this hollow wood column repairable?

This lock-stave hollow wood column is repairable: water has not been running in its interior and I saw no rot on the column whatsoever. The center columns at this porch were in better shape and could be re-glued, repaired, and re-used.

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How do you repair a rotted wooden column?

3:437:27How to Repair a Rotted Porch Post | Ask This Old House - YouTubeYouTubeStart of suggested clipEnd of suggested clipTogether. And i also like the fact that i have a lot more surface right here to glue and screw theMoreTogether. And i also like the fact that i have a lot more surface right here to glue and screw the two pieces together that makes a lot of sense all right so now all i have to do is trace our patch.

How do you repair the base of a column?

1:348:05How to Replace a Porch Column | Ask This Old House - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo we're going to have to replace that all right and how we're going to do that well the first thingMoreSo we're going to have to replace that all right and how we're going to do that well the first thing we need to do is jack up the roof just a little bit to take the weight off of the base.

How do you replace a rotted column base?

3:114:36ROTTED COLUMN BASES - YouTubeYouTubeStart of suggested clipEnd of suggested clipCut away the portion of the rotted base in a smaller diameter. Than the new hollow base. Cut themMoreCut away the portion of the rotted base in a smaller diameter. Than the new hollow base. Cut them with a hacksaw. And glue them back together to go around the shaft.

How do you fix outdoor columns?

0:0212:55Replace Porch Columns (Porch Posts / Porch Columns / Use ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo it lets you go from the floor of your porch up to the beam. That is resting on the column. AndMoreSo it lets you go from the floor of your porch up to the beam. That is resting on the column. And produce a little upward pressure to get that load off of the column.

How do you fix rotten wood without replacing it?

0:033:30How to Fix Rotted Wood with Epoxy | This Old House - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd uh the bottom of the mullion post was rotted so i cut out the rot i mixed up a two part epoxy.MoreAnd uh the bottom of the mullion post was rotted so i cut out the rot i mixed up a two part epoxy.

How do you repair pillars?

0:003:05How to repair Fiberglass Porch Columns with Bondo - Pillar & PostYouTubeStart of suggested clipEnd of suggested clipWhat we're going to use is bondo this is a is great for repairing all kinds of stuff metal woodMoreWhat we're going to use is bondo this is a is great for repairing all kinds of stuff metal wood masonry stuff this is great.

How do you replace a structural post?

1:145:44How to replace a load bearing post - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow before we get started I put a level on the post. And it's pretty level except for the this. SideMoreNow before we get started I put a level on the post. And it's pretty level except for the this. Side left and right and so I'm going to use a plumb bob to put an exact Center.

How do I keep my porch columns from rotting?

Here are some ways to protect your columns:Don't drill air holes in the bottom of the shafts. ... Priming & Painting the Shafts. ... Placing the column plinth on aluminum plinths or use of synthetic base. ... Use of a Recessed soffit for capital. ... Use copper flashing on capital.

What is column base?

Column bases are used as a steel-concrete interface between steel columns and their foundations. Their main function is to transmit the structure stresses to the concrete footing surface and to link the column bottom end to the footing.

How do you redo front porch columns?

1:2420:31TRANSFORMING OLD PORCH POSTS | CLEAN AND MODERNYouTubeStart of suggested clipEnd of suggested clipYou could get by with one drill. But i'm using robertson screws to put put it together you can useMoreYou could get by with one drill. But i'm using robertson screws to put put it together you can use whatever you like this is a countersink. That's because we're putting our corners.

How do you replace a rotted support post?

0:325:57Replacing a Rotten Patio or Porch Post - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow first of all I've got to get the weight off my beam up there so I'm just gonna use the 2x4 I'mMoreNow first of all I've got to get the weight off my beam up there so I'm just gonna use the 2x4 I'm gonna screw it to the side put a block underneath it.

How do you wrap a column in wood?

1:016:12How to Wrap Posts in Cedar Wood | Tutorial - YouTubeYouTubeStart of suggested clipEnd of suggested clipRight here. And subtract the width of this board from that and then we'll cut a four by four basedMoreRight here. And subtract the width of this board from that and then we'll cut a four by four based off of those dimensions. So we have an inch and 3/4. Then we're going to subtract.

How do you do column jacketing?

Consider the column in the figure below which requires jacketing to increase its strength.Step-1: Remove Concrete Cover.Step-2: Install Dowels.Step-3: Install Bent Bars.Step-4: Install Jacketing Reinforcement and Concreting.

Why do columns crack?

Splitting cracks in concrete columns initiated as a result of reaching its maximum load carrying capacity. The ultimate Load carrying capacity of the column surpassed when concrete cross section is inadequate or reinforcement ratio is insufficient or combination thereof.

How do you replace a porch column?

Steps to Replace a Porch ColumnStep 1 - Detach the Balustrade (If Applicable) ... Step 2 - Prepare the New Column. ... Step 3 - Raise the Roof. ... Step 4 - Replace the Porch Column. ... Step 5 - Re-attach the Balustrade (If Applicable) ... Step 6 - Paint/Stain New Porch Column (If Applicable)

How do you fix a crack in a wall and a column?

Separation Crack Between RCC and Masonry Joint should be Filled by the Following Method:Epoxy Injection: Filling cracks with epoxy grout like Dr. ... Routing and Sealing: Sealing cracks with the flexible sealant like Dow Corning(R) Contractors Concrete Sealant. ... Stitching: ... Gravity Filling: ... Dry Packing: ... Polymer Impregnation:

Why are columns important?

Columns are always a defining characteristic in the historic architecture of a building. Keeping columns in good condition is essential for historic preservation. Columns can be maintained, repaired, and restored. If owners don’t know this, they may conclude that the only solution to damaged columns is replacement. It is not.

Do contractors know how to fix columns?

Contractors want you to do what they know how to do. Don’t believe it. Another example : contractors may tell you they know how to fix columns, when in fact they do not know how. The danger is that they will do something incorrect. Either the problem won’t be fixed properly, or the repaired column won’t look right.

What to do if there is an existing bottom plate?

If there was an existing bottom plate, re-attach it to the column.

Can you cut out a damaged section of a column?

In this case the bottom of the column and a partial side needed to be repaired. We were able to cut out the damaged section which required us to cut new sections from treated lumber.

Can you repair a porch post?

Almost anyone with basic carpentry skills can repair a porch post; however, for more extensive repairs, we highly recommend you contact a reputable local contractor.

Can a porch column be replaced?

Wood porch columns are susceptible to rot and decay over time. If not repaired or replaced, a structurally deficit porch column may no longer support the porch roof causing extensive damage.

How to repair a column?

A proper repair involves removing the column, opening the joints a bit further and blowing them clean and dry. Then glue is inserted and strap clamps are used to re-clamp the column to its original dimensions.

Why are round wood columns called hollow stave columns?

Because most round wood columns and certainly all of the larger sized columns were used on such homes are hollow they were built using techniques similar to barrel-making and in fact I call them hollow stave columns. Strips of wood with modest tongue and groove sides are glued together to form the column.

What is hollow stave column?

Anyhow, a hollow stave column, when exposed to uneven loads by the weight of the roof pressing down on a column that rests on a rotting or improperly shaped plinth block (base) wants to split. So column repairs will include both gluing back the split column staves and cutting/replacing rotted sections. For a wood column that is smashed beyond repair, don't despair.

What is the shape of a column called?

Then the column is given entasis - illustrated by my sketch below. Entasis is a colulmn shape or profile formed by a convex curve designed to provide a pleasing form that was originally figured out by the Greeks and shown on classical columns. You'll see that entasis is tricky: it's not a symmetric curve.

What is the smoothest column top?

Of three most column top or capital designs, Corinthian, Doric, or Ionic, the simplest and smoothest is the Doric column design, shown here. Smooth-surfaced Doric columns are the design most commonly found on wood porch columns.

Why wrap a house in aluminum?

Perkins who was facing a costly home paint job, but if the trim and siding are not properly installed to keep water out of the surfaces they cover (or to let it out if it enters), the result spells trouble for later owners such as Laura and Katie. For example, at the home's front porch the aluminum wrapped around the box beam supporting the front porch acted as a gutter to trap leaks from above around the beam causing both beam rot and porch column rot.

Why vent hollow columns?

While repairing the salvageable and replacing the worst wood columns on a Poughkeepsie New York home built in 1900 it made sense to pay special attention to flashing at post tops to prevent water entry from above, venting the hollow column interior to reduce rot and carpenter ant attacks , and to provide a sound and properly set column base or plinth block, adapted to the slope of the porch.

How was the column cut?

The column was cut squarely through both sides to accept the new repair piece.

Why do columns rot?

Unfortunately, because the posts are situated along the exterior perimeter of the porch, the wood is exposed to wind-driven rain and roof runoff or splash-up, resulting in rot at the base. Porch column rot is pretty common along the base and eventually becomes a home for carpenter ants.

How do I remove ants from a porch post?

Using a reciprocating saw and multi-tool we cut out all of the nails fastened through the post at the top, bottom and railing connections. The next step was to remove the porch column rot, and that is when the ants came scurrying out!

How to apply epoxy resin to a surface?

Apply a neat resin/hardener mixture to the surfaces to be joined, following the manufacturer’s instructions. Use a disposable brush, foam roller or a putty knife to spread the hardener mixture evenly over the surface. Apply enough of the mixture so that a small amount will squeeze out when the surfaces are joined together with a force equivalent to a firm hand grip.

How many ton hydraulic jacks do I need to raise a shoring post?

I use a small 10-ton hydraulic jack to raise the shoring post and overhead structure approximately 1/8 inch. This assists in getting a reciprocating blade to cut the fasteners away and remove the post. It also assists later when inserting the replacement or repaired post.

What is a repair piece cut from?

The repair piece is cut from new cedar to fit flush into the post and interlock with the center hole.

What saw do you use to make notched cuts?

The notched cuts were started with a circular saw and completed with a multi-tool.

Introduction

Use a polyester filler to rebuild rotted or damaged wood. You can mold and shape it to match the original wood profile. It takes paint well and won't rot.

Smooth out the repair

Also, unlike WoodEpox, polyester tends to sag when you're doing vertical repairs. One trick is to build a form and line it with plastic sheeting. Press the form against the filler and attach it with screws. Then pull it off after the filler hardens.

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