Repairing Guides

how to sand gelcoat repair

by Prof. Eleanore Schumm Published 3 years ago Updated 2 years ago
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To repair minor cracks in the gel coat:

  • Start with a rotary tool to open the crack to a “V” shape.
  • Fold a sheet of 80-grit sandpaper to make it rigid and scuff the open area.
  • Remove the dust and fill the crack with epoxy resin supported with silica adhesive filler.

Part of a video titled Gelcoat Boat Repair Part 3: Wet Sanding - YouTube
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Through my fingertips on the sandpaper. That's because the little raised. Area where the gel coatMoreThrough my fingertips on the sandpaper. That's because the little raised. Area where the gel coat repair is is actually flattening down and that's becoming a nice smooth.

Full Answer

How do I restore the chalky gelcoat on my Boat?

  • The best wax to use for restoring your gelcoat is marine wax. It's specifically designed for use on boats and it's waterproof. ...
  • Use a cloth if you're applying the wax by hand.
  • Use a foam pad if you're applying the wax with a buffer.

How much hardener to use for gelcoat repair?

How do you thicken gel coat?

  • Micro-balloons will make the cured resin lighter (less dense).
  • Milled glass will make the cured resin stronger.
  • Fumed silica will make the uncured resin thicker so it can be spread on.
  • Styrene will make the uncured resin thinner and easier to spray.

How to restore gelcoat on a boat?

Wax and seal the gel coat to preserve the sheen.

  • Apply wax to the areas of the gel coat in a circular motion using a rotary buffer and a high-quality pad.
  • Continue applying the solution without exposing it to direct sunlight until you’ve covered a significant portion of the boat.
  • Make sure to rub away excess wax using a clean buffing pad.

More items...

How to restore non skid gelcoat?

Treadmaster

  • Cleaning Treadmaster. For general cleaning, the US distributer for Treadmaster recommends that you scrub it with a medium bristle deck brush, using a boat soap that is specifically formulated for ...
  • Clean Up Chemical Spills Promptly. ...
  • Treadmaster Restoration. ...

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Can gelcoat be sanded?

Sand gelcoat surface with 800 grit abrasive on a dual action sander. Set the speed of the dual action sander at 900 – 1100 Max. RPM. When sanding, abrade the surface with a 50% overlap on each pass with a dual action sander.

How do you sand and polish gel coat?

1:068:29Learn How to Wetsand your Boat! - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe always recommend starting light and going a lot heavier. Because it's hard to undo if you go theMoreWe always recommend starting light and going a lot heavier. Because it's hard to undo if you go the other way the other thing I'm gonna recommend is starting in an inconspicuous spot.

How do I get a smooth finish on gelcoat?

7:1310:46Making Boat GelCoat Look Good! - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd start using a small plastic scraper. We'll go around and fill in all the deep marks and spotsMoreAnd start using a small plastic scraper. We'll go around and fill in all the deep marks and spots with this getting the surface as smooth as.

How soon can you sand gelcoat?

about 1- 3 hoursFinishing your Gelcoat Application: If you're using our Professional Grade Exterior Gelcoat, you'll be ready to sand and buff your freshly gelcoated surface after about 1- 3 hours. If you're using our Brushable Gel Coat, you'll want to let it cure overnight to make sure it's completely cured.

What grit sandpaper should I use on my boat?

between 80- and 100-gritYou'll want a rough sandpaper to get the job done — somewhere between 80- and 100-grit. Once you've scraped off all of the peeling paint, it's time to sand and feather the edges around those areas to get the surface as smooth as possible.

What kind of sandpaper do you use on fiberglass?

Sand the fiberglass using a coarse-grit sandpaper. For the first sanding pass, use either 80 or 100-grit sandpaper. Mount the sandpaper to a long sanding board for large, flat components. For smaller areas or areas with intricate curves, a rubber sanding block works well to follow the shape of the piece.

Can you gelcoat over old gelcoat?

Can You Spray Gelcoat Over Gelcoat? The short answer's yes. But first, make sure the surface is free from dirt and debris. Using the window frame analogy again, you wouldn't apply new paint over old paint without preparing the surface.

Can gelcoat be brushed on?

0:242:36Quicktips: How to brush apply gelcoat - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe best method to apply gel coat by brush is to basically just load the brush. Each time you makeMoreThe best method to apply gel coat by brush is to basically just load the brush. Each time you make contact with the mold. You basically just spread it on just dot and a bit here and there.

Can you apply second coat of gelcoat?

First, decide if you need one or two coats of gelcoat. It will take a minimum of two coats of gelcoat if you are changing colors. If this is going over a patch, we recommend 2 coats at least, to get a nice, uniform surface. Otherwise, one coat will do.

How do you wet sand a gel coat on a boat?

1:1515:44How To WET SAND and WAX a Boat | Remove OXIDATION From GelCoatYouTubeStart of suggested clipEnd of suggested clipAnd it works so I would do recommend using a little bit of dish soap it helps the sandpaper glide aMoreAnd it works so I would do recommend using a little bit of dish soap it helps the sandpaper glide a little better. Plus you can you can definitely tell when the the gel coat kind of evens.

Will gelcoat dry without wax?

Gelcoat without wax, or any other air dry product that has been catalyzed with MEKP, will generally harden, but remain sticky. More gelcoat or polyester resin can be applied directly over this and still form a chemical bond while it still has a tacky feel.

Should I use gelcoat with or without wax?

The gel coat needs the wax to fully cure, so the final coat needs to have the wax in it. However, the gel will not properly bond with the coat below it unless you sand the surfacing wax off. A common practice when applying multiple coats is to use unwaxed gel at first, and use gel with wax added for the final coat.

How do you get a mirror finish on gelcoat?

0:042:07You Too Can Restore the Shine and Color to Your Gelcoat with EZ Buff ...YouTubeStart of suggested clipEnd of suggested clipApply easy buff to the surface with a brush and spray on some easy buff extender. Worth the bufferMoreApply easy buff to the surface with a brush and spray on some easy buff extender. Worth the buffer across the surface until the shine appears.

How do you polish new gel coat?

0:543:20How to Buff and Wax Boat Gelcoat Good Condition - YouTubeYouTubeStart of suggested clipEnd of suggested clipApply medium pressure while polishing. Moving in an overlapping motion side-to-side always keep theMoreApply medium pressure while polishing. Moving in an overlapping motion side-to-side always keep the pad moving to avoid burning the gel coat.

How do you remove orange peel from gelcoat?

0:529:39How-to remove orange peel without sanding (Step-by-step Guide)YouTubeStart of suggested clipEnd of suggested clipSo what you need now is actually a Productivity or basket compound designed to remove orange peelMoreSo what you need now is actually a Productivity or basket compound designed to remove orange peel with the rotary.

How do you brush gel coat?

4:476:48Brushing Gelcoat - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn brushing gelcoat onto a mold you need to get the right thickness. The way to do this is to useMoreIn brushing gelcoat onto a mold you need to get the right thickness. The way to do this is to use one of the mill. Gauges. First you press the mill gauge into the side of the mold. Hold it gently and

Q: How do I repair a gouge in a fiberglass boat?

A: Fill the gouge with filler and sand out any other scratches while waiting for the filler to cure. Apply your gel coat to the filled gouges and s...

Q: When do I need to repair cracks in the gel coat?

A: You'll need to repair the gel coat as soon as you notice any cracks or scratches. Immediate repair ensures you don't have to deal with water dam...

Q: What does professional gel coat repair cost?

A: Repairing the gel coat yourself is a great way to save some money you can use for bait or gas for your next fishing trip. However, we understand...

Q: Can I blend my gel coat?

A: Yes, you can wet sand the repair work to seamlessly blend the new gel coat into the original. Start with 240-grit sandpaper followed by 400-grit...

Q: What is a brushable gel coat?

A: The brushable gel coat offers boaters a purpose-formulated product designed to apply like paint and do away with the need for spray equipment du...

How long does it take to repair gelcoat?

Use a small wood or plastic putty knife to spread the gelcoat smoothly over the gelcoat repair. You should have about 10 to 15 minutes of working time after adding the catalyst before it starts to harden and is no longer fluid. Fill the repair slightly higher than the surrounding surface to allow for sanding.

Can you repair a fiberglass boat?

You can successfully complete basic fiberglass boat repair by following these steps.

Can you gelcoat a boat?

For these, call in a pro. Also, deep gouges may need structural fiberglass work or filler before you repair the gelcoat. On horizontal surfaces, liquid gelcoat works, but for vertical surfaces, a paste is easier to apply. The first step is identifying the finish on your boat.

Do you need to fill gouges with epoxy?

You'll need to fill deep gouges with resin and filler before applying finish. Epoxy resin and fillers adhere better than polyester products but cost more and require several extra steps prior to applying the finish color of either gelcoat or boat paint. If you choose paint, topside alkyd enamels, polyurethanes and others are available from Interlux and Pettit.

How to fix a gelcoat gouge?

For the deep scratches I’d use a product called Adtech P-14 and fill the gouge just shy of the surrounding gelcoat leaving a bit of room for the eventual gelcoat. Sand with 80 grit, clean, then go over top of that with the color matched gel. Wetsand with a block and buff to make it go away

How to tell if a surface is gelcoat or paint?

Hi Amber! easiest way to tell if the surface is paint or gelcoat is to look at one of the chips to see how thick the material is. Gelcoat can be 1/8″ thick or so, while paint will be paper thin. Once you have that determined then we can try working up a repair process

Can I go back over gelcoat?

I do go back over the gelcoat with either a wax or sealant depending on the condition of the gelcoat. I’m waiting for materials to come in, but I will be covering this topic in the next video Hope to have it out within the next week!

How to restore gelcoat on boat?

If your gelcoat has oxidized, giving it a dull, chalky appearance, you can simply use a gelcoat oxidation remover to sand and polish the surface to a low sheen without the need for full repairs.

How much does it cost to repair gelcoat on a boat?

For large surface repairs, it is recommended that you take your boat to a professional, which can cost between $70 and $110 per hour .

What Is Gelcoat?

Gelcoat is an epoxy or polyester resin-based thermoset polymer that is usually applied to the boat exterior during the fiberglass molding process to give a smooth, shiny appearance.

How to remove PVA from a drywall wall?

Finish with a light sanding using 1,000-grit paper and buff the area with rubbing compound. Buffing gelcoat must be done delicately so as not to create heat that can stain the surface. Finally, apply a coat of wax-based gel coat polish .

What is Durabak overcoat?

Durabak is a more heavy-duty and flexible alternative to gel coat that won’t crack or peel over time or get scratched from impact.

How to clean Durabak paint?

Before applying Durabak, you need to clean the entire boat surface with a mild household dish detergent. Once dry, roughen the surface with 40-grit sandpaper and wipe clean with Solvide or xylene solvents. Tape off any areas that you do not want to paint with Durabak.

How to repair a gouge in a car?

For deeper gouge and scratch repair, you need to use a power drill with a conical grinding bit to create a V-shaped notch to improve the bonding surface. Use 80-grit sandpaper to remove loose chips and create a shallow bevel. Clean up the entire area with acetone.

How to remove gelcoat from crack?

Using a Dremel tool, remove the gelcoat on either edge of the crack, all the way down its length. Basically this widens the gap and reveals the fiberglass layer beneath.

How to spread gelcoat over gouge?

Since the paste will shrink slightly as it dries, make sure you put a little extra paste on the “wound”. A slight bulge will be ideal after the paste is applied.

How to fix a gouge on a boat?

The kit will contain everything you need to do the job including some tints for matching. Some find the gouge needs to be scraped deeper with a screwdriver or Dremel tool to open it into a wide V to make sure the gelcoat has a place to settle and more permanent. If you simply cover the cracks they may continue to spread. The gelcoat that exists on the boat is already bonded with the laminates that are underneath. That being said, you will have to rough the surface up a bit with sand paper in order to give the paste something to stick to. Please note that you need to clean the surface with acetone after sanding to clean any contaminates off that may interfere with the filling process.

How to repair cracks in fiberglass?

If the underlying problem for the hairline cracks is not handled, re-gelcoating over them will only be a temporary fix, such as a soggy core or broken support. The cracking has stemmed from a crack below the gelcoat and in the fiberglass. This is one option to repair those cracks: 1 Using a Dremel tool, remove the gelcoat on either edge of the crack, all the way down its length. Basically this widens the gap and reveals the fiberglass layer beneath. 2 Determine if there is a crack in the fiberglass. If there is, it needs to be filled with a putty containing fiberglass strands. Duraglas Fiberglass Filler is one option. 3 Apply Gelcoat to the area. Can be brushed, rolled (using Brushable Gelcoat) or spray applied.

What is 3M Marine High Strength Repair Filler?

When the damage is a larger (like a screw hole) you made need 3M’s Preminum Marine Filler or 3M Marine High Strength Repair Filler. These are for bonding and filling repairs above or below the waterline and can be sanded. Some customers prefer to mix some thickener (cabosil) and gelcoat to a thick consistency.

How long does it take for wax paper to dry?

Tape the plastic/wax paper on all sides over the paste and let dry for 24 hours. After the 24 hours are up, remove the plastic/wax paper. Take a piece of 400 grit sandpaper accompanied with a 3M sanding block and begin to level any areas that are raised and uneven.

Can you re-gelcoat hairline cracks?

If the underlying problem for the hairline cracks is not handled, re-gelcoating over them will only be a temporary fix , such as a soggy core or broken support. The cracking has stemmed from a crack below the gelcoat and in the fiberglass. This is one option to repair those cracks:

Can you use guide coat powder before moving up grade?

However before moving up the grade, you should use your dy e or guide coat powder so show scratches have been removed . Once the guide coat has been removed, recoat the surface again and rub with a finer grade until a state where polishingis required.

Can gelcoat choke DA pads?

After just reviewing our gelcoat repair procedure, its imparitive to match the sanding system to your gelcoat. i.e. a soft gelcoat would choke DA pads quicker than a harder gelcoat.

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