Repairing Guides

how to repair a broken cable on a pop-up camper

by Camille Schmeler Published 3 years ago Updated 2 years ago
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If damaged, use cable cutters to remove the cable from the winch and distribution block. Measure the length of the cable and cut a new cable to match the length. Wrap the new cable around the winch to create a loop. Wrap a cable crimp around the loop and smash the crimp with pliers.

Part of a video titled Replaceing a broken cable on my Popup Camper - YouTube
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You can't get to it then you might lose the opportunity off to do the hard work so I went aheadMoreYou can't get to it then you might lose the opportunity off to do the hard work so I went ahead Harry. My head and tied these two together with some electrical tape.

Full Answer

What kind of cable do you use for a pop up camper?

Pop Up Camper Lift Cables – Recommendations. 1: Goshen Lift Replacement Cable for Pop Up Campers. 2: Coleman Lift Cable (Long – 1999 and Newer) 3: Jayco Lift Cables (Set Of 4) In most models of pop up campers, the roof has to be lifted, “popped up” or raised before the vehicle can be used.

When should I replace my camper lift cables?

When any form of damage is detected on camper lift cables, they should be replaced as soon as possible to avoid vehicle damage and possible injuries. The first and most important factor to consider when choosing replacement cables is the type of lift system used by your camper.

How does a pop-up camper lift system work?

As mentioned earlier, most camper lift systems come with a winch, which is connected to a lift cable. There is also a system of pulleys, which transfers the force originating from the winch to elevate the pop-up camper roof.

How does a camper lift cable work?

This screw exerts pressure to a distribution block that connects to the telescoping poles on the RV corner edges via the lift cable. When any form of damage is detected on camper lift cables, they should be replaced as soon as possible to avoid vehicle damage and possible injuries.

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How do the cables work on a pop up camper?

The cable system operates on a single winch. The winch sits on the front and controls a separate cable for each corner of the trailer. Cranking the winch handle pulls the cable through the pulleys and lifts a rod on each corner. The rods lift and hold the roof in the raised position.

How do you adjust the lift cable on a pop up camper?

2:164:39StarCraft Pop Up Camper Roof Height Cable Adjustment - YouTubeYouTubeStart of suggested clipEnd of suggested clipOn this one I had to loosen the locknut. First. Put some slack in here and screw this tight. It'sMoreOn this one I had to loosen the locknut. First. Put some slack in here and screw this tight. It's easy to see how much slack there is a miss cable compared to the corners. It's tighter.

How do I replace the cable on my Goshen lift system?

2:4321:41Replacement of Goshen lift cable in my popup camper - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt runs up to each corner. And it's held in place by two bolts. That we have to remove that's gonnaMoreIt runs up to each corner. And it's held in place by two bolts. That we have to remove that's gonna allow us to drop this tube. And bring the spring down with it. And we're gonna do that to each side.

How do you grease a pop up camper cable?

1:565:48Pop up-tent camper lift system lubrication - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo i'm thinking you take your little connection hose here where is it right there and you hook it onMoreSo i'm thinking you take your little connection hose here where is it right there and you hook it on and you pump grease. Until you see uh grease.

What size cable do pop up campers use?

It fits all pop up tent trailers that require a 49 inch gauge cable.

What is a Goshen lift system?

The Goshen lift system consist of a master tube, four springs which run from the master tube to the four corners, and a single cable which runs from the winch through the maser tube to a pulley at the rear and back into the master tube.

How do you open a pop up camper?

0:4718:51How to Set Up a Pop Up Camper the Correct Way | 2008 Starcraft 2409YouTubeStart of suggested clipEnd of suggested clipIt while your roof is still down alright. So the next step is to just crank up the roof and I'm justMoreIt while your roof is still down alright. So the next step is to just crank up the roof and I'm just pop up the handle raising crank goes right there. Okay so before the roof is completely raised.

How do you fix a wind up camper?

Silicone spray lubricant lubricates metals that fasten together and move, including cables, bearings, springs, hinges, hoses, latches and much more. Silicone sprays are an effective way of lubricating metals from friction.What Is Silicone Lubricant? - WD-40 Australiahttps://wd40.com.au › uses › what-is-silicone-lubricanthttps://wd40.com.au › uses › what-is-silicone-lubricantSearch for: What is spray silicone?

How do you fix a pop up trailer?

3M Silicone Lubricant (Dry Type) is a premium grade silicone lubricant designed for a host of lubricating applications. It prevents sticking, removes rubber squeaks and creates a sealing to inhibit moisture. The dry silicone lubricant does not contain any petroleum oils that can stain fabrics.3M Silicone Lubricant (Dry Type) - 08897 | Automotive Greasehttps://www.autobodytoolmart.com › product › automotiv...https://www.autobodytoolmart.com › product › automotiv...Search for: What is a dry silicone spray?

What is the best lift cable for a pop up camper?

1: Goshen Lift Replacement Cable for Pop Up Campers. 2: Coleman Lift Cable (Long – 1999 and Newer) 3: Jayco Lift Cables (Set Of 4) In most models of pop up campers, the roof has to be lifted, “popped up” or raised before the vehicle can be used.

When should camper lift cables be replaced?

When any form of damage is detected on camper lift cables, they should be replaced as soon as possible to avoid vehicle damage and possible injuries. The first and most important factor to consider when choosing replacement cables is the type of lift system used by your camper.

What are the different types of camper lifts?

There are three main types of camper lift systems commonly seen in most pop up campers. These include the Goshen Lift, Coleman Lift system, and the Jayco Lift systems. These three styles differ in terms of operation and cable connection as follows.

What factors to consider when replacing a cable?

Other factors to consider include the vendor reputation, pricing, and cable quality. Once you determine the right model for you, you will then have to make a choice on whether to replace the cable on your own or call a professional for the job. For obvious reasons, the second option is more advisable.

Can you lift a lift cable without a pulley?

In essence, the process is practically impossible without a reliable lift cable, since it serves as the media through which the lifting force is transmitted throughout the system with the help of the pulleys.

Does Jayco have a lift cable?

The lift cable in Jayco lift systems is connected in a similar manner to the one in Goshen lift. As a matter of fact, these two system setups reassemble one another, only that in Jayco systems, the springs are substituted by pushrods.

2. Take all the cushions off the front bench seat

In our Jayco Swan the winch and main cable assembly are under the front bench seat.

4. Remove the panel that houses the winch and main cable assembly

Use the flathead screwdriver to pop the little plastic covers off to reveal the screws holding the panel to the floor…

5. Undo the nut holding the cable to the winch

Hint: I used my phone’s camera in selfie-mode to get a better view of what I was doing!

8. Buy a replacement cable and swages

These aren’t anything specific to a Jayco Swan or wind up camper lift system…

9. Feed the new cable through the anchor plate (and wrap it neatly around the winch drum)

I did this slow and steady so that way the cable was wrapped up neatly around the winch drum.

11. Screw the panel back on again

This was also a good opportunity to vacuum inside the boot tunnel so it’s nice and clean all around the lift system

Summary: Replacing a broken main cable to fix a Jayco wind up lift system

This was how I fixed the broken main cable of the lift system when our Jayco Swan wouldn’t wind up

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