Repairing Guides

how to repair a cordless drill battery charger

by Elza Ebert Sr. Published 3 years ago Updated 2 years ago
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Can Battery Chargers be repaired?

What Do I Need for Battery Charger Repair? There really aren't any replacement parts available for battery rechargers–except the rechargeable batteries themselves. You can open up the rechargers and check for obvious damage, such as a disconnected electrical cord , and clean internal contacts, but that's about all.

How do you troubleshoot a drill battery charger?

0:135:35Troubleshooting a Cordless Drill, Battery and Charger - YouTubeYouTubeStart of suggested clipEnd of suggested clipIf one battery doesn't work try another if the drill won't run with either battery. And you don'tMoreIf one battery doesn't work try another if the drill won't run with either battery. And you don't have a multimeter recharge both batteries and try them again the battery that was in the drill.

How do you test a cordless drill battery charger?

How to Check a Cordless Drill's BatteryPlug the battery in and charge it for at least an hour. ... Touch the multimeter probes to the two battery terminals. ... Check the voltage indicator on the multimeter. ... If the voltage indicator is at or below the voltage rating on the battery, the battery needs to be replaced.More items...

What causes a battery charger to stop working?

There are a few basic reasons why your charger would stop working: The wall socket is off or damaged. A damaged charger. There is damage to the device power port.

How do I know if my drill charger is working?

2:203:16Using a multimeter check out a drill battery charger. - YouTubeYouTubeStart of suggested clipEnd of suggested clipSee what kind of reading we get here. And plug it in see it's charging two point two three amps.MoreSee what kind of reading we get here. And plug it in see it's charging two point two three amps. Okay you can test it if I push the trigger. And make the drill motor run it's going to run up the amps.

How do you test a power tool charger?

Insert the plug into the electrical socket. Repeat the test using the multimeter and touching the battery charger terminals as before. If you get a reading, it was the fuse in the plug and your charger works. If there's no reading, the charger is dead and needs to be replaced or repaired.

How do I know if my battery charger is bad?

Check the battery charger to see how much power it's giving off, if you continue to receive a negative reading from the batteries. A negative reading will indicate a bad battery charger, and you should replace it.

Can you test a battery charger with a multimeter?

Connect the positive and negative test probes of a multimeter tool to the corresponding contact points on the charger. The device will then give you a reading displaying the voltage being put out by the charger.

How does a drill battery charger work?

Cordless power tool battery chargers work by using electricity from the mains and filling up a discharged battery with power.

Is there a fuse in a battery charger?

The fuse on the battery charger is typically located on the front. Open the fuse cover and remove the old fuse. If you can't get the fuse out with your fingers, use a screwdriver to remove it. Push a replacement fuse into place and close the fuse cover.Why Are Battery Chargers Not Repairable Anymore?https://texford.com › 2020/06 › why-are-battery-chargers...https://texford.com › 2020/06 › why-are-battery-chargers...

How do you reset a battery charger?

To reset the charger's memory, you'll first need to have the charger connected to a battery. Plug the charger into AC power, and use the Mode button to put the unit into Standby with the Orange Power LED lit, and then unplug the charger from AC power again.How do I reset the charger memory? - NOCO - Zendeskhttps://no-co.zendesk.com › en-us › articles › 360053310...https://no-co.zendesk.com › en-us › articles › 360053310...

What is repair mode on battery charger?

Sulfation And Battery Repair Mode 12V Repair is an advanced battery recovery mode for repairing and restoring, old, idle, damaged, stratified or sulfated batteries. Not all batteries can be recovered. Batteries tend to become damaged if kept at a low charge and/or never given the opportunity to receive a full charge.Sulfation build-up, and Using the Battery Repair Mode on ... - NOCOhttps://no.co › support › sulfation-and-battery-repair-modehttps://no.co › support › sulfation-and-battery-repair-mode

How do I know if my battery charger is bad?

Check the battery charger to see how much power it's giving off, if you continue to receive a negative reading from the batteries. A negative reading will indicate a bad battery charger, and you should replace it.

How do I test a battery charger with a multimeter?

Connect the positive and negative test probes of a multimeter tool to the corresponding contact points on the charger. The device will then give you a reading displaying the voltage being put out by the charger.

How does a drill battery charger work?

Cordless power tool battery chargers work by using electricity from the mains and filling up a discharged battery with power.

How do you fix a lithium ion battery that won't charge?

4:475:45How to fix a lithium ion battery that won't charge - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd if it's too low that could be your problem that the charger is not able to recognize it. AndMoreAnd if it's too low that could be your problem that the charger is not able to recognize it. And that it will not charge it. So give it a little juice from one of its brothers.

How many mAh is a 12 volt NiCd?

12 volt NiCd... should be around 2000mAh pack when new. especially judging by the original power supply.

Can a battery be charged too fast?

In theory connecting the power supply (with similar voltage to the battery) to the battery will charge it. Without the protective circuitry though it can charge too fast (heating the battery up and shortening its life) and you have to unplug it at an appropriate time because it won't stop charging.

Is a charger good for light use?

All the same, the charger is still good for light use if I'm careful to not overcharge the batteries.

Can you tie wrap a battery to an old box?

Now we have to find a way to connect the battery to the old box. The best condition is when the battery fits exact in the old battery box and that this can be closed. When not there is a possibility to use tie wraps to hold all in place. An other way is to saw the box open. On the last photo's you see how a Black and Decker is hacked.

Can you use a charger IC with PB137?

Addition: To avoid wasting the old adaptor, you can use a charger IC. It is the PB137. You need only 2 capacitors extra. See the diagram. The input voltage can be between 16 and 40 Volt DC. This circuit fit's easy within the charger unit.

Can you put a 12V battery in a cordless drill?

Beside that you can put this battery in most battery boxes from the old pack. The charger of the 12V cordless you can continue to use. For higher voltage drills you have to change the charge adaptor by a 12 till 14V 400mA DC unstabilized one. Don't use the old network adaptor.

What happens if my drill doesn't charge?

If the drill isn’t fully charging, you won’t be able to use it in the way that you would like, as it will soon run out of juice.

What is cordless drill?

A cordless drill gives you a highly flexible way of carrying out many different DIY jobs in various locations and with a minimum of fuss. The charger helps you to ensure that it is always ready to use wherever you go and at any time.

How to check if battery charger is working?

Check it With an Electrical Voltmeter or Multimeter. An electrical voltmeter or multimeter offers the simplest and safest way of checking if your battery charger is still working well. You need to plug this into the charger to see if the charger is putting out the voltage that you need. If it is fine, then there is a good chance ...

What happens if a second battery charges?

If the second battery charges fine, then it would appear that the original battery is at fault. Of course, if neither battery charges correctly, then you will probably come to the conclusion that it is the charger that is at fault. If you have a second charger, you can try using it. If this works, then it will be clear that ...

How to test power supply components?

To do this, you can simply test your wall socket for the correct voltage using your multimeter.

How to get a dead battery back on track?

By simply following these steps, you'll be able to restore your dead battery and get back on track: Step 1 - Place both the dead battery and the live battery with a full positive charge on a flat surface next to each other. Step 2 - Get yourself any kind of metal conductor.

What to do if you don't have a voltmeter?

If you don’t have a voltmeter, or if the results are inconclusive when testing the voltage, you may need to use an alternative approach to get to the root of the problem. It would help if you have an alternative battery that you can use in this case.

How to clean the contacts between the power handle and the charger?

Use a small file, emery paper, or electrical contact cleaner to clean the contacts between the power handle and the charger.

What Can Go Wrong with a Battery Charger?

Rechargeable batteries lose their power. Electrical contacts may not be making full contact. The charger may be defective. Batteries wear out or become defective.

How Can I Identify a Battery Charger Problem?

If a cordless device (with built-in rechargeable battery) doesn’t work, lacks power, or does not run long enough, make sure power is on at the outlet and that the outlet is not wired into a wall switch that has been turned off. Also check the electrical cord and replace it if it is defective. Test the recharger unit (see below) and replace as necessary.

How does a battery work?

Batteries produce electric current from the chemical reaction between two electrodes and an electrolyte. Battery rechargers convert 120V alternating current (AC) into small-voltage direct current (DC). The voltage ranges from 1.2V to 24V or more, depending on the battery and the charger.

How to reverse a multimeter if it reads zero volts?

Touch the two multimeter probes to the appropriate charger contacts (+ and -). If the meter reads zero volts, reverse the probes.

How many cells are in a cordless battery?

Many cordless appliances are powered by a rechargeable nickel-cadmium (nicad) battery or battery pack consisting of as many as 20 cells. Each cell provides direct current at about 1.2 volts. Batter packs slip directly into the appliance or tool or have snap-on terminals.

What to do if battery is not leaking?

If there is no leakage visible, test the battery pack and replace if necessary.

What happens if a battery doesn't charge?

If the battery will not hold a charge, then it will need to be replaced. Batteries have a life cycle, which all vary, depending on the materials used to make them. Eventually, they will reach their charging limit. The battery near the end of its life will not hold as much power and will require to be charged more frequently, eventually dying out. When this occurs, purchase a new battery.

How to tell if a battery is charging?

The charger charges the battery. When you place the battery into the charger, the light should indicate that it is charging. If it is not charging, then check the connectors for corrosions or any other dirt build up. If you notice any corrosion on the contacts, then you will need to clean the contacts. Unplug the charger before cleaning. Use a small screwdriver to gently scrape any corrosion off the connectors – or, anything else that may work. Recheck to see if the battery will now charge. If the problem persists, replace the charger.

How to reattach a transmission motor?

Reattach the transmission to the motor and secure the two screws. Reinstall back in the housing. Put the hold-down brackets on the motor, securing it to the housing. Reinstall the second brush holder into the drill. Put the case back on the housing and reinstall the last two screws, securing the transmission to the motor.

How to replace a brush on a commutator?

If these brushes become damaged in any way, it can impact their ability to provide the electrical current.#N#To check the condition and replace these brushes, if needed, start by removing the battery. Remove the screws on the end cap and pull off the drill. Locate the spade connectors and remove them with pliers. Insert a small screwdriver in the access hole, close to the center of the housing, and gently pry out the brush.#N#On some drills, you will have to remove the case on the housing and remove the two screws securing the transmission to the drill on the same side the cover is located on. Then, remove the cover. One brush will be in the cover and the other under the motor.#N#Remove the hold-down bracket on the motor to access the second...

How to replace an electric motor?

To replace the motor, remove the two screws holding the transmission to the motor on the side of the transmission where all of the housing screws are facing upwards on the case, that secure the case to the housing. Next, remove the screws securing the case to the housing and remove the case. Remove the other two screws on the transmission that secure it to the motor. Remove the screws securing the hold-down brackets on the motor and then the motor and transmission assembly. The motor should just twist away from the transmission.

What to do if brush holder is damaged?

If the holder has become damaged and can no longer support the brush properly, it will need to be replaced. On some models, you can just remove the end cap to access the holders. Remove the holders and inspect for breakage and replace, if needed.

How do brushes provide electrical current?

The brushes provide the electrical current to the armature by riding on the commutator. If these brushes become damaged in any way, it can impact their ability to provide the electrical current.

How to troubleshoot a battery charger?

Use a multimeter to troubleshoot your battery charger. A battery charger rarely goes wrong, as it doesn't have any moving parts. It simply contains separate copper wire windings that reduce an outlet's voltage to the required voltage to charge your power tool battery.

How to check if battery charger is dead?

Insert the plug into the electrical socket. Repeat the test using the multimeter and touching the battery charger terminals as before. If you get a reading, it was the fuse in the plug and your charger works. If there's no reading, the charger is dead and needs to be replaced or repaired.

What does 18 volts mean on a battery charger?

It reads 18 volts, if the battery charger is operating correctly and producing a charge. If it is producing a charge, then it's likely the battery needs checking or replacing. If it's not producing a charge, check the fuse on the charger, if it has one. Advertisement.

How to change a fuse in a plug?

Remove the plug from the electrical socket. Pry out the fuse from the fuse holder on the underside of the plug using a small screwdriver. Remove the fuse from the holder. Simply replace the fuse using a new one that has the same ampere rating.

How to charge an 18 volt battery?

Plug your 18-volt power tool battery charger into the electricity supply. Turn on the charger.

What is a battery charge?

Battery charges are sealed units so there are only one, sometimes two , user-serviceable components on a battery charger: the fuse in the plug that connects to the external power supply and the fuse on the battery charger, if it has one. Advertisement. Video of the Day.

Where is the battery charger sensor located?

Place the sensor on the end of the red wire onto the central metal terminal on the battery charger. Place the sensor on the end of the black wire onto the outer metal terminal on the battery charger. Note the terminals are labeled "+" and "-" meaning positive and negative respectively.

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