
How to Fix a Cracked or Broken Headlight
- Washing the Lens. The first thing you are going to want to do is to make sure the lens is clean. ...
- Protecting the Area. You want to make sure that the area around your headlight is protected. ...
- Wet Sanding. You are going to begin wet sanding. ...
- Polish. You will now want to make sure that the headlight is polished. ...
- For Bad Cracks. ...
- FAQs. ...
- Conclusion. ...
Full Answer
How do you repair a cracked headlight lens?
- Wash the headlight lens and a foot around the lens with an auto detergent.
- Protect the area around the headlight.
- Begin the wet sanding process.
- Use increasingly fine sandpaper.
- Polish the headlight lens.
How to replace a broken headlight lens?
Repair a Headlight Lens in 5 Simple Steps
- Start by cleaning the affected headlight to remove all traces of dirt, dust and grime. ...
- Apply a small amount of car polish to the headlight in a smooth, circular motion. ...
- Protect the area of the headlight lens around the damaged area with masking tape.
How to fix scratched headlights?
The things you need are:
- Polishing towels
- Bucket of soapy water
- Latex gloves
- Masking tape [width- 1 to 1.5 inch]
- Plastic polish
- Sandpaper in 600, 1200, and 2000 grit [wet and dry]
- Sanding block [1″ by 2″]
- Velcro backing plate [2.5″]
- 3″ Polish pad in foam or wool [Velcro backing]
How to replace broken headlight assembly in your car?
How to fix broken headlights (Method 1)
- Step: 1. The first thing to fix the headlight lenses is cleaning the damaged or cracked area with a headlight/glass washing kit.
- Step: 2. You can use a small amount of car polish on the damaged area for a complete cleaning process. ...
- Step: 3. At the next stage, it would be better to cover the headlight lens with masking tape. ...
- Step: 4. ...
- Step: 5. ...

Can you repair a crack in a headlight?
It all depends on how badly damaged the headlight lens is. If there's only a small crack, you may be able to repair it to prevent moisture getting into the assembly. If the crack is large or the lens is shattered, you're going to have to get a new headlight.
How much does it cost to repair a cracked headlight?
Solution: Replace the Headlight Assembly The price of a good-quality headlight assembly can be anywhere in the range of $250-$700. And, if you have LED headlights in your car, your cost may increase even more. If you are bothered by the price, search online to find the best deals at affordable rates.
How do you fix spider cracks in headlights?
2:0719:51Cracked Headlight Restoration - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd so normally if you sand it down with like a normal kit like this 3m kit right here you start offMoreAnd so normally if you sand it down with like a normal kit like this 3m kit right here you start off with 500 grit. And it doesn't really take that off it just takes the yellowing. Off.
Can you replace the glass on a headlight?
The unique solution smooths out pitted surfaces in acrylic headlights, erases scratches and removes the dreaded headlight fog. This lasting solution is much cheaper than a full headlight replacement, and in most cases, a Glass Doctor professional can quickly make the repair while you wait.
Can you replace just the plastic on a headlight?
Replacing your headlight covers yourself is a viable option that a lot of people do to save money. If budget isn't an issue for you, it's usually easier to have a professional do it.
How do you repair a crack in plastic?
Our favourite is Loctite Super Glue All Plastics. This specialty super glue is designed for plastics, including the hard-to-bond-to polypropylene and polyethylene. It comes with an activator which you apply first and need to allow to dry for 60 seconds.
What causes stress cracks in headlights?
Absence or inefficiency in the annealing lens process, stress after attachment lens on headlight housing, headlight stress after assembly on the vehicle body, and thermal fatigue inherent to part uses can cause stress on lens.
How much does it cost to replace headlight glass?
Typically, a mechanic will charge you anywhere from $150 to $300 to replace your headlight cover. You can save money by ordering the cover online and doing it yourself, but that takes time and know-how. You can look for tutorials online if you're curious.
What glue is used to seal headlights?
Sika has been providing adhesives for headlights since the mid-'90s, when the lens changed from inorganic glass to PC (polycarbonate). Since that time, headlights have increased significantly in size and become an important part of vehicle styling.
What is the plastic cover over a headlight called?
PerspexThe headlight cover is a hard, clear screen — usually made from plastic or Perspex — that protects and shields the headlight lenses and bulbs.
How much does it cost to replace headlight cover?
$150 to $300Typically, a mechanic will charge you anywhere from $150 to $300 to replace your headlight cover. You can save money by ordering the cover online and doing it yourself, but that takes time and know-how. You can look for tutorials online if you're curious.
How much do new headlights cost?
If your entire headlight assembly needs to be replaced, the parts will usually cost between $75 to $200. So if you take your car to an auto body shop to have the work done, you'll likely pay between $250 to $700 total.
How much does it cost to get headlight bulb replaced?
The average cost to have a headlight bulb replaced by a mechanic is between $100 and $130. To do the job yourself, the cost will depend heavily on the make and model of your vehicle and the type of bulb. Replacing headlight assemblies is much pricier and may cost anywhere from $50 to over $3,000.
How long does it take to fix a headlight?
Be patient and allow yourself plenty of time (two hours minimum) for changing a headlight. It might be simple, but it could also be more complicated than you planned. Place any retaining clips and fasteners that you've removed in a jar or can.
Step 1 – Washing the Lens
The first thing you are going to want to do is to make sure the lens is clean. The foot is especially important. You can use any type of cleaning agent designed for vehicles. If you leave dirt on your headlight, the gravel and dirt can scratch the lens.
Step 2 – Protecting the Area
You want to make sure that the area around your headlight is protected. If you have specific features such as chrome trim, remove this. You will remove anything around the headlight before starting your job.
Step 3- Wet Sanding
You are going to begin wet sanding. This is where there will be several different sandpapers used. You will have exceptionally fine course papers. It is important that you remember that when sandpaper is picked the higher the number, the finer the paper.
Step 4 – Polish
You will now want to make sure that the headlight is polished. It is best to use a microfiber cloth for this. The shine will be back in your lights and large and deep scratches will be gone. You will want to wax the lens as well to help protect it from future cracks or scratches.
For Bad Cracks
For those cracks that are bad or areas that are larger and broken, you can use clear silicone. This will help seal the crack and area. You will then follow the wet sanding process and everything after. Make sure that you are always wiping away excess silicone.
FAQs
We are going to take a look at some questions that are asked about headlights. These are some of the most frequent questions that revolve around headlights and broken items. Let us look into some questions that you may have.
Conclusion
Your vehicle is important, and you have worked hard for what you have. Nothing is worse than having a cracked or broken headlight. We have gone over how you can fix that in a few simple steps.
How to fix a cracked headlight lens?
The first thing to fix the headlight lenses is cleaning the damaged or cracked area with a headlight/glass washing kit. Using a washing kit and then cleaning the lenses with a sponge or microfiber towel will eliminate all specks of dirt, dust, and grime from the plastic surface. After cleaning the glasses, let them dry for a while.
How to get a broken headlight out of a car?
Some modern vehicles allow opening headlight housing like plug & play function. Typically, the bumper is structured with 2-4 bolts. Loosening the bolts will remove the bumper from the place to get the broken headlight out of the space.
How much does it cost to fix a broken headlight?
You have to decide between the replacement and the repair option to fix a broken headlight. The repair takes around $100 if you do it with the best headlight repair glue. Here we recommend ‘ GOOP Automotive Adhesive ’ as the top automotive adhesive solution. The broken headlight housing needs a handsome budget depending on the car’s make and model. It needs $500 or more to replace the headlight housing.
What happens after you unbolt a headlight?
After unbolting the headlight housing, it would be necessary to detach the headlight assembly’s power cables. It will disconnect the bulb’s connection with the vehicle. Now, the bulb should be removed from the assembly.
What to cover headlight lens with?
At the next stage, it would be better to cover the headlight lens with masking tape. It will protect the headlight area from additional damages or glues.
How to disconnect headlights after removing bumper?
After removing the bumper, the next task is to access the headlight assembly. Use a plastic connector catch to disconnect the interior (bulb) cables. Inside the interior pack, you find three screws around the top and one on the bottom. Remove the assembly!
Can you replace a broken headlight bulb by hand?
We have shown fixing broken headlight lens, headlight housing before, and this time, you’ll learn to fix a broken headlight bulb more effectively. The pro of replacing the headlight bulb is straightforward and affordable. You can do the replacement by hand. Let’s see what you’ll need:
How Headlight Covers Get Broken?
Or maybe some thieves have broken into your car, forced open the front part of your vehicle, including the headlights, and tried to steal them.
How to Prevent Headlight Covers From Breaking?
First of all, the best way to prevent a headlight cover from breaking is to keep it from cracking in the first place. Poor handling or dropping your bike can cause small cracks that later develop into bigger ones. Also, it’s important to ensure good load distribution when carrying heavy loads on your vehicle to avoid stressing one part more than others. And always use foam padding when packing breakable items for transport.
What Are the Risks of Not Fixing Your Headlight Covers?
There are many risks associated with driving around town with a broken headlight cover, such as potential complaints from other motorists and possible criminal charges if your poor visibility leads to an accident.
What to do if your headlights are not working?
If you find that your headlights are not working anymore and there are several rust stains on them, then you must check to see if water has entered the cover first before you take it off. If so, get a towel or paper towel and wipe out all the moisture inside. You have to make sure that the surface of your headlight is dehydrated before you apply any stuff found in this article. Otherwise, they won’t stick to each other.
Why are headlight covers important?
Headlight covers are an innovation in the car industry that has had an amazing impact on driving safety. Headlights provide light to illuminate the road ahead so drivers can see what is coming and prepare their stop or avoidance maneuvers accordingly. Still, headlights also produce glare for other drivers, which makes it difficult for them to see.
Why is it important to repair your car quickly?
It’s also important that any damage to your vehicle is repaired quickly as there could be safety risks due to water entering the housing and drying out or cracking the electrical connection, which can result in sudden failure of headlights or complete electrical system failure when electrics short out while driving at speed.
Do LED lights need contacts?
One great thing about LED lights is that they don’t need electrical contacts like conventional bulbs, but they still work the same way. A metal contact board at its backside acts as both a power supply and signal receiver with the engine’s engine electrical system.
What is the best way to keep your headlights from cracking?
Strong: Applying this strong mirror adhesive on the headlights as well as the windshields of your bike or car will prevent them from cracking or breaking. The mirrors on your vehicles will withstand the vibrations and impact due to this mirror adhesive.
What glue is best for headlights?
This Loctite adhesive glue is one of the best glue for headlight repair because of its strong and durable composition. All the ingredients inside this formula enhance the professional strength of this glue. Due to these superior ingredients, this super glue acts rapidly and firmly bonds the objects together.
What is the best adhesive for headlights?
Strong: This epoxy adhesive is ideal for fixing your vehicle’s headlights as this fluid works efficiently on glass. You can even apply this adhesive over cracks in the mirror to make the glass strong and prevent it from cracking further.
How long does it take for adhesive to cure?
Quick: This adhesive just needs five minutes to set the broken pieces of any objects together. However, you must allow this adhesive gel to settle for about 24 hours so that the fixing can have the full curing effect.
How long does it take to cure mirror glue?
You should buy this mirror adhesive as it has a very simple application procedure. You can cure or fix your home or vehicle’s mirrors well within 15 minutes with this mirror adhesive. Environment conditions such as excess moisture and humidity do not affect the composition of this adhesive glue.
Can you use glue to fix a car headlight?
You should buy this multipurpose adhesive gel as the unique formula in this glue is electrically insulating. This glue gel can resist electric current up to a voltage of 24 volts. Due to this feature, you will find this adhesive gel suitable for repairing and fixing electric appliances such as a headlight of your bike or car.

Step 1 – Washing The Lens
- The first thing you are going to want to do is to make sure the lens is clean. The foot is especially important. You can use any type of cleaning agent designed for vehicles. If you leave dirt on your headlight, the gravel and dirt can scratch the lens. You will want to make sure to wax the area around your headlight as well. This will ensure that ...
Step 2 – Protecting The Area
- You want to make sure that the area around your headlight is protected. If you have specific features such as chrome trim, remove this. You will remove anything around the headlight before starting your job. You will then grab a tape that is good with cars. Blue painting tape is good and works with the paint on cars. Make sure you are taping the headlight area off from the rest of th…
Step 3- Wet Sanding
- You are going to begin wet sanding. This is where there will be several different sandpapers used. You will have exceptionally fine course papers. It is important that you remember that when sandpaper is picked the higher the number, the finer the paper. You will use water because it slides over the headlight easier. Make sure that when you are sanding you are going from one si…
Step 4 – Polish
- You will now want to make sure that the headlight is polished. It is best to use a microfiber cloth for this. The shine will be back in your lights and large and deep scratches will be gone. You will want to wax the lens as well to help protect it from future cracks or scratches.
For Bad Cracks
- For those cracks that are bad or areas that are larger and broken, you can use clear silicone. This will help seal the crack and area. You will then follow the wet sanding process and everything after. Make sure that you are always wiping away excess silicone. You should make sure that this sets for at least eight hours. However, the longer it sits, the better.
FAQs
- We are going to take a look at some questions that are asked about headlights. These are some of the most frequent questions that revolve around headlights and broken items. Let us look into some questions that you may have.
Conclusion
- Your vehicle is important, and you have worked hard for what you have. Nothing is worse than having a cracked or broken headlight. We have gone over how you can fix that in a few simple steps. We have also presented a couple of commonly asked questions that are related to the headlight. Thank you for taking the time to read this article and we hope that you found it helpful…